Wacker Neuson RT56SC2, RT82SC2, RTX Trench Roller Service Repair Manual

Service Repair Manual: 224 Pages
Operators Manual: 134 Pages
Spare Parts Catalog: 120 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson RT56SC2, RT82SC2, RTX Manual

Foreword
Safety Information
Signal Words Used in This Manual
Machine Description and Intended Use
Safety Guidelines for Operating the Machine
Service Safety
Safety Guidelines for Lifting the Machine
Hydraulic Fluid Safety
Operator Safety While Using Internal Combustion Engines
Operation
Control/Component Locations
Control/Component Descriptions
Features and Controls
Accessing the Engine or Hydraulic Component Compartments
Accessing the Control Compartment
Control Panel
SmartControl™ SC-2 Transmitter
Operating Status Indicator Codes
Infrared System and Control Channels
Before Starting
Starting
Stopping
Light Ring Color Codes
Operation
Position of the Operator
Range Limits
Operating Characteristics
Communication Faults
NiMH Battery
Replacing the Battery Pack
Charging the Transmitter Battery
Tip-Overs
Emergency Shutdown Procedure
Overview of the ECM and the Diagnostic Tool
ECM Stages of Engine Start-Up
ECM Monitoring of Solenoids
Connecting the Diagnostic Tool
Programming the ECM Tip-Over Mode
Entering the ECM Diagnostic Mode
ECM Fault and Error Codes
Resetting the ECM Diagnostic Data and the Tip-Over Light
Troubleshooting Engine Starting (No Crank, No Start)
Troubleshooting Sequence
Checking the Machine Battery and the Transmitter Battery
Checking the Key Switch Fuse
Checking the Key Switch
Checking Power In and Out of the ECM
Checking Power to and Function of the Power Relay
Checking Power to the Control Panel
Checking Power In and Out of the Decoder Module
Setting the Control Channel
Checking the Function of the Transmitter Module
Checking the Light Rings
Checking the Receiving Eyes and Decoder Module
Checking Power to the Starter Solenoid
Troubleshooting Engine Starting (Crank, No Start)
Troubleshooting Sequence
Checking the Fuel Solenoid Circuit
Checking the 50A Fuse
Checking the Glow Plug Relay
Checking a Glow Plug
Hydraulic System Overview
Troubleshooting the Vibration System
How the Vibration System Functions
Troubleshooting Sequence
Checking the Function of the Transmitter Module
Checking the Function of the Decoder and the Vibration Solenoids
Checking the Function of the High-Speed Valve (HSV)
Checking the Valves of the Manifold
Checking the Hydraulic Pressure of the Vibration System
Checking the ECRV Valve
Checking the Function of the Exciter Motors
Checking Engine RPM
Troubleshooting the Drive System
How the Drive System Functions
Troubleshooting Sequence (Drive System)
Checking the Function of the Transmitter Module
Checking Power to the Brake Solenoid
Checking Power to the Drive Solenoids
Checking the Hydraulic Pressure of the Drive Circuit
Checking the Function of the DRV and Travel Valve
Checking the Function of the Brake Valve
Checking the Function of the High-Speed Valve (HSV)
Troubleshooting the Steering System
How the Steering System Functions
Troubleshooting Sequence (Steering System)
Checking the Function of the Transmitter Module
Checking Power to the Steering Solenoids
Checking the Hydraulic Pressure of the Steering Circuit
Checking the Function of the Steering Valve
Cleaning the SPRV and the Orifice
Disassembly and Reassembly
Tools Required for Disassembly/Assembly Procedures
Information Regarding Replacement Parts
Information Regarding Threadlocking Compounds
Disassembling the Articulated Joint
Reassembling the Articulated Joint
Removing the Drum Extensions
Installing the Drums
How to Identify the Drum Supports Before Disassembly
Drum Support Exploded View
Drum Support Components
Opening the Drum Support
Closing the Drum Support
Disassembling the Drive Hub
Reassembling the Drive Hub
Disassembling the Slave Hub
Reassembling the Slave Hub
Disassembling the Brake
Reassembling the Brake
Exciter Exploded View
Exciter Components
Disassembling the Exciter
Reassembling the Exciter
Removing a Drum Support
Installing a Drum Support
Removing the Hydraulic Tank
Installing the Hydraulic Tank
Removing the Fuel Tank
Installing the Fuel Tank
Removing the Manifold
Installing the Manifold
Removing the Steering Cylinder
Installing the Steering Cylinder
Removing the Hydraulic Pumps
Installing the Hydraulic Pumps
Removing the Hydraulic Oil Cooler
Installing the Hydraulic Oil Cooler
Removing the Radiator
Installing the Radiator
Removing the Engine
Installing the Engine
Removing the Receiving Eye and the Light Ring
Installing the Receiving Eye and the Light Ring
Replacing a Solenoid Valve
Rebuilding the Transmitter Module
Disassembling the Transmitter Module
Reassembling the Transmitter Module
Testing the Pushbutton Circuit Board
Calibrating the Joysticks
Technical Data
Engine
Roller
Lubrication
Sound and Vibration Specifications
Dimensions
Radiation Compliance
Schematics
Electrical Schematic – Sheet 1
Electrical Schematic – Sheet 2
Components
Hydraulic Schematic
Hydraulic Schematic Components