Wacker Neuson DV60 Dumper Service Repair Manual

Service Repair Manual: 566 Pages
Operators Manual: 222 Pages
Spare Parts Catalog: 472 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DV60 Manual

Operation
Notices on This Service Manual
Identification of Warnings and Dangers
Explanation of Symbols and Abbreviations
Warranty and Liability
Labels
Machine Overview
Towing the Vehicle
Vehicle Repair After Recovery
Loading the Vehicle
Transporting the Vehicle
Fire Extinguisher
Technical Data
Engine
Drive/Axles
Brakes
Tires
Steering System
Work Hydraulics
Maximum Speed
Coolant
Noise Emissions
Vibrations
Hose Identification Code
Weight
Payload/Stability
Electrical System
Tightening Torques
Dimensions
Maintenance
Fluids and Lubricants
Maintenance Overview
Lubrication Work
Lubrication Plan
Maintenance Plan
Information on Maintenance
Maintenance Accesses
Battery Master Switch/Jump-Start Equipment
Checking the Engine Control and Warning System
Checking the Cold Starter
Fuel System
Engine Lubrication System
Cooling System
Air Filter
Washer System
V-Belt
Exhaust System
Pressure Check
Test Report
Hydraulic System
Tires
Axles/Planetary Drives/Transfer Gearboxes
Braking System
Check and Adjustment of Parking and Service Brake
Air Conditioning
Electrical System
Resetting the Maintenance Meter
Engine
Deutz TD 2.9 L4 DOC Engine
Deutz TD 2.9 L4 DPF Engine
Engine Lubrication System
Fuel System
Cooling System
Electronic Engine Control Unit
Engine Malfunctions
Hydraulic System
Overview of Hydraulic Components
Pump Unit
Hydraulic Motor (T010)
Brake Cylinder (Z016)
Shiftable Screen (C053)
Brake-Pressure Relief Valve (L011)
Steering Valve (C014)
Steering Direction Changeover Valve (C015)
Priority Valve (L044)
Control Oil Unit (C006)
Joystick Valve (C008)
Main Valve Block (C001)
Pressure Filter (Q003/Q004)
Hydraulic Oil Reservoir (L042)
Thermal Management Valve (C048)
Malfunctions in the Hydraulic System
Electrical System
Ohmic Law: Current, Voltage, Resistance and Power
Measuring Equipment and Measuring Methods
Cable Color Coding
Relays
Electrics Department
Control Equipment
Sensors
CAN-Bus
Position of Wiring Harness Engine (FRW1)
Wiring Harness Engine (FRW1)
Strand List Wiring Harness Engine (FRW1)
Position of Wiring Harness Engine (FRW1) – EU Stage V
Wiring Harness Engine (FRW1) – EU Stage V
Strand List Wiring Harness Engine (FRW1) – EU Stage V
Position of Wiring Harness Engine (FRW1) – DPF EU Stage V
Wiring Harness Engine (FRW1) – DPF EU Stage V
Strand List Wiring Harness Engine (FRW1) – DPF EU Stage V
Position of Main Wiring Harness Cab (FRW3)
Main Wiring Harness Cab (FRW3)
Strand List Main Wiring Harness Cab (FRW3)
Position of Main Wiring Harness Cab (FRW3) – EU Stage V
Main Wiring Harness Cab (FRW3) – EU Stage V
Strand List Main Wiring Harness Cab (FRW3) – EU Stage V
Position of Main Wiring Harness ROPS (FRW2)
Main Wiring Harness ROPS (FRW2)
Strand List Main Wiring Harness ROPS (FRW2)
Position of Main Wiring Harness ROPS (FRW2) – EU Stage V
Main Wiring Harness ROPS (FRW2) – EU Stage V
Strand List Main Wiring Harness ROPS (FRW2) – EU Stage V
Position of Main Wiring Harness Turning Bracket (STW1)
Wiring Harness Turning Bracket (STW1)
Strand List Wiring Harness Turning Bracket (STW1)
Position of Wiring Harness Cab (CBW1)
Wiring Harness Cab (CBW1)
Strand List Wiring Harness Cab (CBW1)
Position of Wiring Harness Lighting Canopy (BAW2)
Wiring Harness Lighting Canopy (BAW2)
Strand List Wiring Harness Lighting Canopy (BAW2)
Position of Wiring Harness Lighting ROPS (BAW1)
Wiring Harness Lighting ROPS (BAW1)
Strand List Wiring Harness Lighting ROPS (BAW1)
Position of Wiring Harness StVO Bumper (FBW1)
Wiring Harness StVO Bumper (FBW1)
Strand List Wiring Harness StVO Bumper (FBW1)
Position of Wiring Harness StVO Skip (RBW1)
Wiring Harness StVO Skip (RBW1)
Strand List Wiring Harness StVO Skip (RBW1)
Position of Wiring Harness Rotating Beacon Green (BAW3)
Wiring Harness Rotating Beacon Green (BAW3)
Strand List Wiring Harness Rotating Beacon Green (BAW3)
Cable Camera 1-Time
Strand List Cable Camera 1-Time
Cable Camera 1-Time from 3rd Quarter 2019
Cable Camera 2-Time
Strand List Cable Camera 2-Time
Cable Camera 2-Time from 3rd Quarter 2019
Diagrams
Hydraulics Diagrams Legend
Hydraulics Diagram DV60
Hydraulics Diagram DV90/DV100
Hydraulics Diagram DV60 (EU Stage V)
Hydraulics Diagram DV90/DV100 (EU Stage V)
Wiring Diagram DV60, DV90 and DV100 with Canopy
Wiring Diagram DV60, DV90 and DV100 with ROPS
Wiring Diagram DV60, DV90 and DV100 with Canopy (EU Stage V)
Wiring Diagram DV60, DV90 and DV100 with ROPS (EU Stage V)
Options
Immobilizer (Option)
Telematics Without CAN
Telematics with CAN
Diagnosis Code List (SPN)