Wacker Neuson DT15 Track Dumper Service Repair Manual

Service Repair Manual: 156 Pages
Operators Manual: 140 Pages
Spare Parts Catalog: 227 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DT15 Manual

Operation
Information on this service manual
2 Identification of warnings and dangers
3 Designated use and exemption from liability
Overall view of vehicle
Machine overview
Brief description
Type labels and component numbers
Maintenance prop
Maintenance support for high-tip skip (from Series FA02117)
Technical data
Chassis
Diesel engine
Diesel engine EPA Tier 4 (Opt.)
Hydraulic system
Travel gear
Operating hydraulics
Electrical system
Swivel skip
3-way skip (option)
Earth-movement skip (option)
High-tip skip (option)
Loader unit (option)
Concrete mixer (option)
Self-loading equipment (option)
Noise levels
Vibration
Fuses
Dimensions model DT15 with swivel skip
Dimensions model DT15 with 3-way skip (option)
Dimensions model DT15 with earth-movement skip (option)
Dimensions model DT15 with high-tip skip (option)
Dimensions model DT15 with concrete mixer (option)
General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
Operation
Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985)
Control stand overview (high-tip skip)
Control stand overview (concrete mixer)
Instrument panel overview
Preheating start switch overview
Throttle lever overview
Putting into operation
Safety instructions
Putting into operation for the first time
Running-in period
Check lists
Start-up checklist
Operation checklist
Parking checklist
Maintenance plan DT15
Introduction
Fuel system
Specific safety instructions
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleeding the fuel system
Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
Engine and hydraulics cooling system
Specific safety instructions
Cleaning the oil/water radiator
Checking the coolant level/adding coolant
Draining coolant
Air filter
Replacing the filter
Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Replacing the cartridge of hydraulic oil intake filter
Checking hydraulic pressure lines
Tracks
Checking track tension
Increasing track tension
Decreasing track tension
Traveling drive
Checking the oil level and adding oil
Draining oil
Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
Flashing headlight
General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Concrete mixer
Overview of grease nipples DT15 with swivel skip
Overview of grease nipples DT15 with 3-way skip (option)
Overview of grease nipples DT15 with earth-movement skip (option)
Overview of grease nipples DT15 with high-tip skip (option)
Overview of grease nipples DT15 with concrete mixer (option)
Inspection DT15
Engine
Engine overview
Checking and adjusting valve clearance
Checking and adjusting maximum engine speed
Fan belts: checking tension and replacement
Checking the tension of the fan belt
Fan belt damage and wear and tear
Fan belt replacement
Engine trouble
Traveling drive
Travelling drive pump DT15
Legend: traveling drive pump DT15
Hydraulic motor
Manipulators
Test instructions
Test travel pressure DT15
Checking boost pressure DT15
Checking straight-ahead vehicle travel
Hydraulic system
Gear pump for work operation DT15
Hydraulic control valve DT15 with skip, loader unit (option)
Hydraulic control valve DT15 with high-tip skip (option), concrete mixer (option)
Hydraulic control valve DT15 with hydraulic PTO shaft (option)
Check valve DT15 with swivel skip (option)
Pressure reducing valve DT15 with high-tip skip (option)
Preference valve for concrete mixer DT15 speed setting (option)
Antishock valve DT15 with concrete mixer (option)
Motor for concrete mixer DT15 rotation with concrete mixer (option)
Test instructions
Checking the operating pressure of the operating hydraulics DT15 with swivel skip, 3-way skip (option), earth-movement skip (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT15 with high-tip skip (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT15 with concrete mixer (option), loader unit (option)
Checking the operating pressure of the rotation hydraulics DT15 with concrete mixer (option)
Hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
Legend: hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
Hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
Legend: hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
Hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
Legend: hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
Hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
Legend: hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
Electrical system
Ohm’s law (current, voltage, resistance); power
Measuring equipment, measuring methods
Electric units
Fuses
DT15 diagram
DT15 diagram (legend)
Engine wiring harness DT15
Instrument panel wiring harness DT15
Wiring harness preliminary set-up working light DT15
Working light wiring harness DT15
Wiring harness DT15 reverse gear signal horn
Table of conductors DT15