Wacker Neuson DT12 Track Dumper Service Repair Manual

Service Repair Manual: 148 Pages
Operators Manual: 124 Pages
Spare Parts Catalog: 235 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DT12 Manual

Operation
Information on this service manual
2 Identification of warnings and dangers
3 Designated use and exemption from liability
Overall view of vehicle
Brief description
Definition of operator’s control stand
Type labels and component numbers
Maintenance prop
Maintenance prop for high-tip skip
Maintenance strut for high-tip skip
Maintenance prop for front skip
Maintenance strut for swivel skip
Technical data
Chassis
Diesel engine (up to number FA03048)
Diesel engine (up to number FB03076)
Working hydraulics (up to number FA02119)
Working hydraulics (from number FA02165 up to number FA03048)
Engine (starting from number FB03076)
Chassis (up to number FA02119)
Chassis (starting from number FA02165)
Working hydraulics (starting from number FB03076)
Electrical system (up to number FA03048)
Electrical system (starting from number FB03076)
Tipping trailer
High-tip skip (option)
Self-loading equipment (option)
Front skip (option)
Swivel skip (optional)
Noise levels
Vibration
Fuses
Dimensions model DT12 with skip
Dimensions model DT12 with high-tip skip (option)
Dimensions model DT12 with front skip (option)
Dimensions for model DT12 with swivel -tip skip (option)
General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
Maintenance
Fluids and lubricants (up to number FA03048)
Fluids and lubricants (starting from number FA03076)
Maintenance plan DT12
Introduction
Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleeding the fuel system
Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
Air filter
Replacing the filter
Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Hydraulics cooling system
Specific safety instructions
Cleaning the oil/water radiator
Checking the coolant level/adding coolant
Draining coolant
Important information on the use of biodegradable oil
Checking hydraulic pressure lines
Tracks
Check track tension
Tightening the tracks
Decreasing track tension
Travel drive
Checking the oil level and adding oil
Draining oil
Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Overview of grease nipples DT12 with skip
Overview of grease zerks DT12 with high-tip skip (option)
Overview of grease nipples DT12 with front skip (option)
Overview of grease nipples DT12 with swivel skip (option)
Test report DT12
Engine
Engine overview
Valve clearance: checking and adjusting (up to number FA03048)
Valve clearance: checking and adjusting (from number FB03076)
Maximum speed: checking and adjusting (from number FA03048)
Maximum speed: checking and adjusting (from number FB03076)
Fan belts: checking tension and replacement
Checking the tension of the fan belt
Fan belt damage and wear and tear
Fan belt replacement
Engine malfunctions
Traveling drive
Traveling drive pump DT12
Legend: traveling drive pump DT12
Hydraulic motor
Manipulators
Test instructions
Checking travel pressure DT12
Checking boost pressure DT12
Checking straight-ahead vehicle travel
Hydraulic system
Gear pump for functions DT12
Hydraulic distributor DT12 with tip skip, front tip skip (optional), self-loading equipment (optional), swivel tip skip (optional )
Hydraulic distributor DT12 with fold-up skip (option)
Hydraulics distributor DT12 with hydraulic PTO shaft (option)
Preference valve DT12 with hydraulic PTO shaft (option)
Test instructions
Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (up to number FA02119)
Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (up to number FA02119)
Checking the operating pressure of the hydraulic PTO shaft (option) (up to number FA02119)
Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (from number FA02165)
Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (from number FA02165)
Checking the operating pressure of the hydraulic PTO shaft (option) (from number FA02165)
Hydraulics diagram DT12 with skip and loader unit (option)
Legend: hydraulics diagram DT12 with skip and loader unit (option)
Hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option)
Legend: hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option)
Hydraulics plan DT12 with high-tip skip (optional) and self-loading equipment (option)
Legend: DT12 with high-tip skip (option) and loader unit (option)
Hydraulics plan DT12 with rotary tip skip (optional)
Electrical system
Ohm’s law (current, voltage, resistance); power
Measuring equipment, measuring methods
Electrical system (up to number FA03048)
Electrical system (from number FB03076)
Fuses
DT12 diagram
DT12 diagram (legend)
Engine wiring harness DT12
Instrument panel wiring harness DT12
Table of conductors DT12