Wacker Neuson DT10 Track Dumper Service Repair Manual

Service Repair Manual: 136 Pages
Operators Manual: 120 Pages
Spare Parts Catalog: 191 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DT10 Manual

Operation
Information on this service manual
2 Identification of warnings and dangers
3 Designated use and exemption from liability
Overall view of vehicle
Brief description
Definition of operator’s control stand
Type labels and component numbers
Maintenance prop
Maintenance strut for high-tip skip
Maintenance prop for front skip
Maintenance strut for swivel skip
Technical data
Chassis
Diesel engine
Diesel engine EPA Tier 4 (Opt.)
Hydraulic system
Travel gear
Working hydraulics
Electrical system
Tipping trailer
Front tip skip for lightweight load (optional)
High-tip skip (option)
Self-loading equipment (option)
Front skip (option)
Swivel skip (optional)
Noise levels
Vibration
Fuses
Dimensions model DT10 with skip
Dimensions of model DT10 with front tip skip for lightweight material (optional)
Dimensions model DT10 with high-tip skip (option)
Dimensions model DT10 with front skip (option)
Dimensions for model DT10 with swivel -tip skip (option)
General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
Maintenance
Fluids and lubricants
Maintenance plan DT10
Introduction
Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleeding the fuel system
Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
Air filter
Replacing the filter
Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Replacing the cartridge of hydraulic oil intake filter
Hydraulics cooling system
Specific safety instructions
Cleaning the oil/water radiator
Checking the coolant level/adding coolant
Draining coolant
Important information on the use of biodegradable oil
Checking hydraulic pressure lines
Tracks
Check track tension
Tightening the tracks
Decreasing track tension
Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Diagram of grease nipples DT10 with skip. Front tip skip for lightweight load (optional)
Overview of grease nipples DT10 with high tip skip (option)
Overview of grease nipples DT10 with front skip (option)
Overview of grease nipples DT10 with swivel skip (option)
Test report DT10
Engine
Engine overview
Checking and adjusting valve clearance
Checking and adjusting maximum engine speed
Fan belts: checking tension and replacement
Checking the tension of the fan belt
Fan belt damage and wear and tear
Fan belt replacement
Engine malfunctions
Traveling drive
Traveling drive pump DT10
Legend: traveling drive pump DT10
Hydraulic motor
Test instructions
Checking travel pressure DT10
Checking boost pressure DT10
Checking the adjustment and zero position of the pumps DT10
Checking straight-ahead vehicle travel
Hydraulic system
Gear pump for functions DT10
Gear pump for work operation DT10 with hydraulic PTO shaft (option)
Hydraulic distributor DT10 with tip skip, front tip skip (optional), self-loading equipment (optional), swivel tip skip (optional )
Hydraulic distributor DT10 with fold-up skip (option)
Hydraulic control valve DT10 with hydraulic PTO shaft (option)
Preference valve DT10 with hydraulic PTO shaft (option)
Test instructions
Checking the operating pressure of the operating hydraulics DT10 with skip, loader unit (option)
Checking the operating pressure of the hydraulic PTO shaft (option)
Hydraulics diagram DT10 with skip and loader unit (option)
Legend: hydraulics diagram DT10 with skip and loader unit (option)
Hydraulics diagram DT10 with skip, loader unit (option) and hydraulic PTO shaft (option)
Legend: hydraulics diagram DT10 with skip, loader unit (option) and hydraulic PTO shaft (option)
Hydraulics diagram DT10 with high-tip skip (option) and loader unit (option)
Hydraulics plan DT10 with rotary tip skip (optional)
Electrical system
Ohm’s law (current, voltage, resistance); power
Measuring equipment, measuring methods
Electric units
Fuses
DT10 diagram
DT10 diagram (legend)
Engine wiring harness DT10
Instrument panel wiring harness DT10
Table of conductors DT10