Wacker Neuson DT08PL Track Dumper Service Repair Manual

Service Repair Manual: 126 Pages
Operators Manual: 110 Pages
Spare Parts Catalog: 173 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DT08PL Manual

Operation
Information on this service manual
2 Identification of warnings and dangers
3 Designated use and exemption from liability
Overall view of vehicle
Machine overview
Brief description
Definition of operator’s control stand
Type labels and component numbers
Maintenance prop
Maintenance prop for high-tip skip
Technical data
Chassis
Diesel engine
Hydraulic system
Travel gear
Working hydraulics
Electrical system
Skip
Front skip (option)
High-tip skip (option)
Concrete mixer (option)
Loader unit (option)
Noise levels
Vibration
Fuses
Dimensions model DT08 PL with skip
Dimensions model DT08 PL with front skip (option)
Dimensions model DT08 PL with high-tip skip (option)
Dimensions model DT08 PL with concrete mixer (option)
General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
Maintenance
Fluids and lubricants
Maintenance plan DT08 PL (diesel engine)
Introduction
Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleed the fuel system
Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
Air filter
Cleaning/replacing the filter
Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Replacing the cartridge of hydraulic oil intake filter
Hydraulics cooling system
Specific safety instructions
Clean the oil cooler
Important notices on the use of biodegradable oil
Checking hydraulic pressure lines
Tracks
Check track tension
Increasing track tension
Decreasing track tension
9 Travel drive
Checking the oil level and adding oil
Draining oil
Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Overview of grease nipples DT08 PL with skip
Overview of grease nipples DT08 PL with front skip (option)
Overview of grease nipples DT08 PL with high-tip skip (option)
Test report DT08 PL
Engine
Engine overview
Checking and adjusting valve clearance
Checking and adjusting maximum engine speed
Engine malfunctions
Traveling drive
Traveling drive pump DT08 PL
Legend: traveling drive pump DT08 PL
Hydraulic motor
Test instructions
Checking travel pressure DT08 PL
Checking boost pressure DT08 PL
Hydraulic system
Gear pump for work operation DT08 PL with skip, front skip (option), high-tip skip (option)
Gear pump for work operation DT08 PL with concrete mixer (option), hydraulic PTO shaft (option)
Hydraulic control valve DT08 PL with skip, loader unit (option), front skip (option)
Hydraulic control valve DT08 PL concrete mixer (option)
Hydraulic control valve DT08 PL with high-tip skip (option)
Hydraulic control valve DT08 PL with hydraulic PTO shaft (option)
Preference valve DT08 PL with hydraulic PTO shaft (option)
Preference valve for tank rotation adjustment DT08 PL with concrete mixer (option)
Concrete mixer rotation motor DT08 PL (option)
Test instructions
Checking the operating pressure of the operating hydraulics DT08 PL with skip, front skip (option), concrete mixer (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT08 PL with high-tip skip (option)
Checking the operating pressure of the hydraulic PTO shaft (option)
Hydraulics diagram DT08 PL with skip and loader unit (option)
Legend: hydraulics diagram DT08 PL with skip and loader unit (option)
Hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
Legend: hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
Hydraulics diagram DT08 PL with high-tip skip (option) and loader unit (option)
Legend: DT08 PL with high-tip skip (option) and loader unit (option)
Hydraulics diagram DT08 PL with concrete mixer (option)
Legend: hydraulics diagram DT08 PL with concrete mixer (option)
Electrical system
Ohmic law (current, voltage, resistance); power
Measuring equipment, measuring methods
Electric units
Fuses
Diagram DT08 PL
Legend: diagram DT08 PL
Engine wiring harness DT08 PL
Instrument panel wiring harness DT08 PL