Wacker Neuson DT05 Track Dumper Service Repair Manual

Service Repair Manual: 126 Pages
Operators Manual: 110 Pages
Spare Parts Catalog: 173 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson DT05 Manual

Operation
Information on this service manual
2 Identification of warnings and dangers
3 Designated use and exemption from liability
Overall view of vehicle
Brief description
Definition of operator’s control stand
Type labels and component numbers
Maintenance prop
Maintenance prop for high-tip skip
Technical data
Chassis
Diesel engine
Gasoline engine
Hydraulic system
Travel gear
Working hydraulics
Electrical system
Skip
High-tip skip (option)
Loader unit (option)
Noise levels
Vibration
Fuses
Dimensions model DT05-D with skip
Dimensions model DT05-D with skip and loader unit (option)
Dimensions model DT05-D with high-tip skip (option)
Dimensions model DT05-P with skip
Dimensions model DT05-P with skip and loader unit (option)
Dimensions type DT05-D with high tip skip (optional)
General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
Maintenance
Fluids and lubricants
Maintenance plan DT05-P (gasoline engine)
Maintenance plan DT05-D (diesel engine)
Introduction
Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Draining fuel (gasoline engine)
Draining fuel (diesel engine)
Stationary fuel pumps
Gasoline specification
Diesel fuel specification
Cleaning the fuel filter cup (gasoline engine)
Cleaning the fuel filter (gasoline engine)
Cleaning the fuel filter (diesel engine)
Replacing the fuel filter element in the tank (diesel engine)
Spark plug (gasoline engine)
Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Cleaning/replacing the engine oil filter (diesel engine)
Air filter
Replacing the filter (gasoline engine)
Replacing the filter (diesel engine)
Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Important information on the use of biodegradable oil
Checking hydraulic pressure lines
Tracks
Check track tension
Tightening the tracks
Decreasing track tension
Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Overview of grease nipples DT05 with skip
Overview of grease nipples DT05 with high-tip skip (option)
Overview of grease zerks DT05 with skip and loader unit (option)
Control log DT05
Engine
Diesel engine overview
Gasoline engine overview
Checking and setting valve clearance (diesel engine)
Checking and setting valve clearance (gasoline engine)
Checking and adjusting maximum engine speed
Engine malfunctions
Traveling drive
Hydraulic motor
Pressure reducing valve
Test instructions
Travel pressure DT05-D
Checking travel pressure DT05-P
Checking straight-ahead vehicle travel
Hydraulic system
Pump DT05-D
Pump DT05-P
Hydraulic control valve DT05 with skip
Hydraulic control valve DT05 with high-tip skip (option), loader unit (option)
Test instructions
Checking the operating pressure of the operating hydraulics DT05-D
Checking the operating pressure of the operating hydraulics DT05-P
Hydraulics diagram DT05-D with skip
Hydraulics diagram DT05-D with skip (legend)
Hydraulics diagram DT05-D with high-tip skip (option)
Hydraulics diagram DT05-D with high-tip skip (option) (legend)
Hydraulics diagram DT05-D with skip and loader unit (option)
Legend: hydraulics diagram DT05-D with skip and loader unit (option)
Hydraulics diagram DT05-P with skip
Hydraulics diagram DT05-P with skip (legend)
Hydraulics diagram DT05-P with high-tip skip (option)
Hydraulics diagram DT05-P with high-tip skip (option) (legend)
Hydraulics diagram DT05-P with skip and loader unit (option)
Legend: hydraulics diagram DT05-P with skip and loader unit (option)
Electrical system
Ohm’s law (current, voltage, resistance); power
Measuring equipment, measuring methods
Electric units
Fuses
DT05-D diagram
DT05-D diagram (legend)
DT05-P diagram
DT05-P diagram (legend)
Engine wiring harness DT05-D
Table of conductors DT05-D