For Wacker Neuson BS50-4s, BS50-4As, BS60-4s, BS60-4As, BS70-4As Vibratory Rammers, this reference brings together the listed repair manual material. Start with Signal Words Used in This Manual and follow the relevant document section for the task.
What’s Covered Inside
Operators Manual: 74 Pages
Spare Parts Catalog: 62 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson
Machine Covered:
| Machine
| Item Number
| BS 50-4s, BS 50-4As
| 5200000644, 5200000662, 5200000679, 5200000680, 5200018226, 5200018219, 5100015099
| BS 60-4s, BS 60-4As
| 5200000647, 5200000648, 5200000667, 5200000668, 5200000674, 5200000675, 5200014910, 5200018231, 5200018232, 5200018233, 5200022984, 5100015123
| BS 70-4As
| 5100015124, 5100015126
| BS 50-2i
| 5200000642, 5200000643, 5200000657, 5200000658, 5200000659, 5200000660, 5200000661, 5200000678, 5200000687, 5200011099, 5100016650, 5200025428, 5200025429, 5100014907, 5100016648, 5100016649
| BS 60-2i
| 5200000645, 5200000646, 5200000664, 5200000665, 5200000682, 5200000689, 5200000690, 5100014908
| BS 70-2i
| 5200000649, 5200000650, 5200000672, 5200000673, 5100014909, 5100016653
| BS 50-2
| 5200000641, 5200000652, 5200000653, 5200000654, 5200000655, 5200000656, 5200000685, 5200000686
| BS 60-2
| 5200000663, 5200000688, 5200019205
| BS 70-2
| 5200000670, 5200000671
Foreword
Safety Information
Signal Words Used in This Manual
Machine Description and Intended Use
Safety Guidelines for Operating the Machine
Safety Guidelines for Lifting the Machine
Service Safety
Operator Safety While Using Internal Combustion Engines
Operation
Recommended Fuel—4 Stroke
Recommended Fuel—2 Stroke
Starting, Operating, and Stopping the Machine—WM 100
Starting, Operating, and Stopping the Machine—Honda
Starting, Operating, and Stopping the Machine
Low Oil Shut-Off Switch—WM100
Low Oil Shut-Off Switch—Honda
Troubleshooting
Diagnosing Starting Issues
Diagnosing Performance Issues
Checking the Fuel Flow
Testing the Ignition Module and Checking the Spark
Checking the Stop Switch
Conducting a Leak-Down Test
Checking the Ignition Wiring
Checking Engine Compression
Checking for Vapor Lock
Purging the Oil Lines
Disassembly and Reassembly
Draining the Ramming System Oil—BS50
Refilling the Ramming System Oil—BS50
Draining the Ramming System Oil—BS60 and BS70
Refilling the Ramming System Oil—BS60 and BS70
Removing the Ramming Shoe—BS50
Installing the Ramming Shoe—BS50
Removing the Ramming Shoe—BS60 and BS70
Installing the Ramming Shoe—BS60 and BS70
Removing the Lifting Cable
Installing the Lifting Cable
Removing the Oil Tank—BS 50-2i
Installing the Oil Tank—BS 50-2i
Removing the Fuel Tank
Installing the Fuel Tank
Removing the Bellows
Installing the Bellows
Removing the Carburetor—WM80 Oil Injected
Installing the Carburetor—WM80 Oil Injected
Removing the Carburetor—WM80 Non-Oil Injected
Installing the Carburetor—WM80 Non-Oil Injected
Removing the Carburetor—Robin
Installing the Carburetor—Robin
Removing the Carburetor—Honda
Installing the Carburetor—Honda
Removing the Engine—WM 80
Installing the Engine—WM 80
Removing the Engine—Honda
Installing the Engine—Honda
Removing the Engine—Robin
Installing the Engine—Robin
Removing the Upper Machinery
Installing the Upper Machinery
Removing the Crankcase
Installing the Crankcase
Removing the Clutch
Installing the Clutch
Removing the Clutch Drum
Installing the Clutch Drum
Removing the Oil Pump
Installing the Oil Pump
Removing the Spring System Cover—Hydraulic Press Method
Installing the Spring System Cover—Hydraulic Press Method
Removing the Spring System Cover—Spring Box Tool
Installing the Spring System Cover—Spring Box Tool
Removing the Upper Spring Set
Installing the Upper Spring Set
Testing the Float Switch
Replacing the Float Switch
Match the BS50-4s, BS50-4As, BS60-4s, BS60-4As, BS70-4As application and the individual document details before using this repair manual. Refer to Signal Words Used in This Manual within its stated document and equipment scope.





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