Wacker Neuson 6001, 6001H Dumper Service Repair Manual

Service Repair Manual: 310 Pages
Operators Manual: 178 Pages
Spare Parts Catalog: 615 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson 6001, 6001H Manual

Operation
Notices on This Service Manual
Identification of Warnings and Dangers
Designated Use and Exemption from Liability
Type Labels and Component Numbers
Machine Overview
Operating Equipment Overview
Control Stand
Instrument Panel
Maintenance Strut
Centre-Pivot Strut
Folding Flap (6001 Power Option with Cab)
Specifications
Chassis
Engine
Travelling Drive
Brakes
Steering System
Work Hydraulics
Loader Unit
Drive Specifications
Electrical System
Tyres
Noise Levels
Coolant Compound Table
Vibration
General Tightening Torques
Dimensions Model 6001 up to AB60997D
Dimensions Model 6001 HF (Hydrostat/Front Skip)
Dimensions Model 6001 HF (Hydrostat/Front Skip) with Cab
Dimensions Model 6001 HS (Hydrostat/Swivel Skip)
Dimensions Model 6001 HS (Hydrostat/Swivel Skip) with Cab
Maintenance
Fluids and Lubricants
Maintenance Plan (Overview)
Service Package
Introduction
Fuel System
Engine Lubrication System
Cooling System
Air Filter
V-Belt
Gearbox Lubrication System up to AB60997D
Hydraulic System
Lubrication Points
Tyre Maintenance and Checks
Changing Wheels
Axles
Electrical System
Battery
General Maintenance Work
Test Report 6001
Engine
Engine Overview 1104 C-44
Engine Overview 1104 C-44T
Fuel System
Checking the Injection Nozzles
Adjusting Engine Speed
Compression
Checking the Coolant Thermostat
Oil Pressure Switch
Checking the Coolant Circuit
TD 2011 L04 W Engine Overview from Serial No. AD60001D
Crankcase Vent
Checking and Adjusting Valve Clearance
Checking and Adjusting the Fuel Injectors
Spring Reset of Engine Speed Control 6001 Power from Serial No. EA3127
Compression Pressure
Removing/Installing the Cylinder Head
Replacing the Injection Pump/Setting Fuel Injection Time
Engine Trouble
Travelling Drive
Torque Converter Gearbox SS620 from Serial No. AA60004D to AB60997D
Torque Converter Gearbox PS750 (Option) from Serial No. AB60078D to AB60997D
Cardan Shaft
Transfer Gearbox from Serial No. AA60004D to AB60997D
Travelling Drive Diagram up to Serial No. AB60997D
Test Instructions SS620
Test Instructions PS750
Hydrostat from Serial No. AD60001D
Replacing External Components (Hydraulic Motor)
Hydraulic Motor Settings
Variable Displacement Pump A4VG71DA1D8 from Serial No. AD60001D
Inching Valve
Hydraulic Pump Test Instructions from AD60001D
Replacing Components (Hydraulic Pump)
Towing
Axles
Axle Type Label
Drain, Filler and Check Plug
Axle Mounting
Tightening Torques
Cardan Shaft
Transfer Gearbox up to Serial No. AB60997D
Semiaxles up to Serial No. AB60997D
Wheel Hub
Brakes up to Serial No. AB60997D
Differential up to Serial No. AB60997D
Drive Housing from Serial No. AD60001D
Semiaxles from Serial No. AD60001D
Brakes from Serial No. AD60001D
Differential from Serial No. AD60001D
Dismantling and Assembling the Rear Axle from AD60001D
Special Tools
Brakes
Brake Circuit up to Serial No. AB60997D
Brake Circuit from Serial No. AD60001D
Check Wear and Replace the Brake Discs from AD60001D
Mechanical Parking Brake from AD60001D
Steering System
Steering Circuit
Steering Unit: Diagram
Steering Unit Connections
Exploded View of Steering Unit up to Serial No. AB60997D
Hydraulic System
Gear Pump
Manual Spool Connections: Overview
Dumping the Skip: Hydraulic Diagram
Swivelling the Skip (Option): Hydraulics Diagram
Test Instructions
A3 Hydraulics Diagram up to Serial No. AB60997D
A3 Hydraulics Diagram from Serial No. AD60001D
Hydraulics Diagram A3 from Serial No. AD60001D to EA01440 with Priority Valve
Hydraulics Diagram A3 from Serial No. EA01441
Electrical System
Ohm’s Law: Current, Voltage, Resistance and Power
Measuring Equipment and Measuring Methods
Relays
Electric Units
Operating Equipment Overview
Wiring Diagram Legend up to Serial No. AB60997D
Wiring Diagram up to Serial No. AB60997D
Wiring Diagram Legend from Serial No. AD60001D
Wiring Diagram from Serial No. AD60001D
Wiring Diagram Legend 6001 Power from Serial No. AE01775
Wiring Diagram 6001 Power from Serial No. AE01775
Additional Powershift Electrics Wiring Harness
Main Wiring Harness up to Serial No. AB60997D
Main Wiring Harness from Serial No. AD60001D
Main Wiring Harness (Powershift Option)
Engine Wiring Harness
Indicator Base/Ignition Lock Base Wiring Harness
StVO Wiring Harness up to Serial No. AB60997D
StVO Wiring Harness from Serial No. AD60001D
Rotating Beacon Wiring Harness