Wacker Neuson 5001 Dumper Service Repair Manual

Service Repair Manual: 275 Pages
Operators Manual: 73 Pages
Spare Parts Catalog: 100 Pages
Manuals: Service Repair Manual
Category: Wacker Neuson

Table of Content – Wacker Neuson 5001 Manual

Operation
Important Information on This Service Manual
Identification of Warnings and Dangers
Designated Use and Exemption from Liability
Type Labels and Component Numbers
Machine Overview
Control Elements from AB45091D to AC45157D (Overview)
Control Elements from AD51001D (Overview)
Maintenance Strut
Centre Pivot Strut
Specifications
Chassis
Engine
Travelling Drive
Brakes
Steering System
Work Hydraulics
Loader Unit
Drive Specifications
Vibration
Electrical System
Tyres
Axle Mounting
Noise Levels
Coolant Compound Table
General Tightening Torques
Dimensions Model 5001 from AB45091D to AC45157D
Dimensions Model 5001 from AD51001D
Maintenance
Fluids and Lubricants
Maintenance Plan (Overview)
Introduction
Fuel System
Engine Lubrication System
Cooling System
Air Filter
V-Belts
Hydraulic System
Lubrication Points
Tyre Maintenance
Changing Wheels
Electrical System
Battery
Battery Master Switch
General Maintenance Work
Test Report from AD51001D
Engine
Engine Overview 4TNV84T-KNSV up to AB45291D
Fuel System
Checking and Adjusting Valve Lash
Tightening Order for Cylinder Head Bolts
Checking the Injection Nozzles
Injection Time
Adjusting Engine Speed
Compression
Checking the Coolant Thermostat
Oil Pressure Switch
Checking the Coolant Circuit
Clutch
Engine Trouble
Engine Overview DEUTZ F4M 2011 from AC45039D to AC45157D
Checking and Adjusting the Fuel Injectors
Compression Pressure
Removing/Mounting the Cylinder Head
Intake/Exhaust Manifold
Replacing the Injection Pump/Setting Fuel Injection Time
Engine Overview DEUTZ D2011 L04W from AD51001D
Water Pump and Thermostat
Exhaust Gas Recirculation (External)
Travelling Drive
Travelling Drive Overview
Variable Displacement Pump A4VG56DA
Power Train Overview
Connecting Plate with Valves
Replacing Components – Variable Displacement Pump
Variable Displacement Motor
Replacing Components – Variable Displacement Motor
Towing and Transporting the Machine
Test Instructions for Variable Displacement Pump
Test Instructions for Variable Displacement Motor
Axles
Axle Type Label
Drain, Fill and Check Plug
Tightening Torque
Transfer Gearbox
Semiaxles
Wheel Hub
Front Axle Brake
Cardan Shaft
Dismantling and Assembling the Axle
Brakes
Brake Circuit
Parking Brake
Dismantling and Assembling the Brakes and Parking Brake
Steering System
Steering Circuit up to AC45157D
Steering Unit: Diagram
Steering Unit Connections
Steering Unit Overview
Hydraulic System
Manual Spool Overview and Connections – Yanmar Engine up to AB45291D
Manual Spool Overview and Connections – Deutz Engine up to AC45157D
Manual Spool Overview and Connections from AD51001D
Valves
Dumping the Skip: Hydraulics Diagram up to AC45157D
Swivelling the Skip: Hydraulics Diagram up to AC45157D
Dumping and Swivelling the Skip: Hydraulics Diagram from AD51001D
Test Instructions
Diagram A4 up to AC45157D
Diagram A4 from AD51001D
Hydraulics Diagram A3 up to AC45157D
Hydraulics Diagram A3 from AD51001D
Electrical System
Ohm’s Law: Current, Voltage, Resistance and Power
Measuring Equipment and Measuring Methods
Relays
Electric Units
Fuse Box
Control Elements from AB45091D to AC45157D (Overview)
Control Elements from AD51001D (Overview)
Wiring Diagram Legend up to AB45291D
Wiring Diagram Version 1 A4 up to AB45291D
Wiring Diagram Version 2 A4 from AC45039D to AC45157D
Wiring Diagram Version 3 A4 from AD51001D
Main Wiring Harness 1000115009 up to AB45291D
Main Wiring Harness from AC45039D to AC45157D
Main Wiring Harness from AD51001D
Engine Wiring Harness from AC45039D to AC45157D
StVO Wiring Harness and Rotating Beacon from AD51001D
Connector Assignment for Light Switch and Forward-Reverse Control
Wiring Diagram A3 up to AB45291D
Wiring Diagram A3 from AC45039D to AC45157D
Wiring Diagram A3 from AD51001D
Main Wiring Harness 1000181595 from AD51001D
Main Wiring Harness 1000181595A from AD51001D
Engine Wiring Harness 1000115414 up to AB45291D
Wiring Harness 1000075039 Telltale/Indicator Base up to AB45291D