Wacker Neuson 2404 Excavator Service Repair Manual

Service Repair Manual: 238 Pages
Operators Manual: 178 Pages
Spare Parts Catalog: 151 Pages
Manuals: Service Manual, Operators Manual, Spare Parts Catalog

Table of Content – Wacker Neuson 2404 Manual

Operation
Important information on this service manual
Identification of warnings and dangers
Designated use and exemption from liability
Type labels and component numbers
Machine overview
Cab overview
Instrument panel overview
Engine compartment overview
Chassis overview
Specifications
Engine
Hydraulic system
Undercarriage and swivel unit
Stabiliser blade
Electrical system
Noise levels
Vibration
Coolant compound table
Towing and raising
Model-specific tightening torques
General tightening torques
Dimensions
Lift capacity tables
Kinematics
Attachments
Maintenance
Fluids and lubricants
Maintenance plan
Fuel system
Engine lubrication system
Cooling system
Air filter
V-belt
Hydraulic system
Pilot control filter
Auxiliary hydraulics pedal
Pressure check
Test report
Power train
Tracks
Lubrication work
Electrical system
Cab and seat console
General maintenance work
Engine
Engine 3TNV76-SNS
Fuel system
Valve clearance inspection and adjustment
Cylinder-head bolt tightening order
Injection nozzle inspection
Injection timing
Injection pump removal and installation
Engine speed measurement and adjustment
Compression inspection
Coolant thermostat inspection
Temperature switch inspection
Oil pressure switch
Coolant circuit inspection
Cooling water channels
Coolant and fuel hoses
Crankcase vent
Glow plug replacement
Hydraulic System
Hydraulic pump
Pilot oil supply unit
Hydraulic pump disassembly and assembly
Hydraulic pump troubleshooting
Main valve block
Drive counterbalancing system
Stick regeneration
Boom load-retaining valve
Bucket pre-tension
Auxiliary hydraulics pressure limiting valves
Emergency lowering accumulator
Pilot valves
Valves
Blade valve
Travelling drive
Swivel unit
Swivel joint
Breather filter
Auxiliary hydraulics ball valve
Hose burst valve
Hydraulics diagrams
Main valve block diagram
Electrical System
Ohm’s Law and electrical power
Measuring equipment and methods
Line colour coding
Relays
Fuse box
Relay box
Cigarette lighter
Socket
Radio installation
Control lever switches
Alternator and dynamo
Regulator
Starter
Working lights
Rotating beacon
Driving signal
Wiring diagrams
Options
Long stick
Flat seal couplings
Grab installation
Third control circuit and PowerTilt connection
Auxiliary hydraulics connections
Safe load indicators
Vertical Digging System
Drive interlocks
Proportional controls
FOPS screen
Hydraulic quickhitch
PowerTilt PTS4.5
General instructions
General safety instructions
Product inspection
Decompression valve
Machine hydraulic system test
Specifications and requirements
Tools
Removing the bucket or attachment
Removing the PowerTilt from the machine
Individual components
Seal and bearing kit replacement
Lubrication and tests
Decompression valve replacement
Installing the PowerTilt on the machine
Installing a bucket or attachment
Troubleshooting
Play adjustment