Volvo L180 HL BM Wheel Loader Repair Manual

Table of Content L180 HL BM Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
General
STANDARD TIME
General
TOOL
General
STANDARD PARTS, SERVICE
SERVICE
General, common info about 171 – 179
GENERAL
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
ENGINE
General, common info about 211 – 218
Crank shaft; connecting rod; vibration damper; fly wheel
Oil sump, dipstick incl.
LUBRICATING SYSTEM
General, common info about 221 – 224
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injection pump; regulator; pump companion
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
Turbo charger
Air cleaner with connections; air pre-heater
Charge air cooler with connections
COOLING SYSTEM
General, common info about 261 – 269
ENGINE CONTROL
Stop control
Cold start control
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
GENERAL
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
General, common info about 311 – 313
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
STARTING SYSTEM
Starter motor inclusive solenoid
LIGHTING
Bulbs
Lighting, front, including parking light and day running light
OTHER ELECTRICAL EQUIPMENT
Switch; connector
Automatic control/blocking function, lacking a function group of its own
Monitoring transmission filter
L150 w.e.fr. se. no. 1238
L180 w.e.fr. se. no. 1060
CABLE; FUSE; RELAY
General, common info about 371 – 379
Wiring diagram, circuit 13:1 — 13:10
(Electrically controlled p-brake)
L150 w.e.fr. ser. no. 1507
L180 w.e.fr. ser. no. 1262.)
Wiring diagram, circuit 13:1 — 13:10
L150 up to and incl. ser. no. 1506
L180 up to and incl. ser. no. 1261.
Wiring diagram, circuit 20:1 — 20:7
L150 w.e.fr. ser. no. 1329
L180 w.e.fr. ser. no. 1097
Wiring diagram, circuit 20:1 — 20:10
L150 up to and incl. ser. no. 1328
L180 up to and incl. ser. no. 1096
Electrical distribution box; fuse box; junction box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Warning/information unit, display unit
POWER TRANSMISSION
GENERAL
General, common info about 410 – 436
TRANSMISSION, HYDRAULIC CONTROL
General
Operating with ECU disconnected
HT210 product no. 30882
HT220 product no. 30883
Transmission, hydraulic control
Gear selector valve
HT210 product no. 30866
HT220 product no. 30868
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233 (with drive axles AH65 and 70)
Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327)
Planetary gear, AWB40,
L150 w.e.fr. se. no. 1596
L180 w.e.fr. se. no. 1328
Differential lock, with control
BRAKE
GENERAL
Comprehensive info about brakes
WHEEL BRAKE
General, common info about 511 – 519
Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
Brake discs, Checking wear L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Hydraulic diagram, brake system,
L150 w.e.fr. ser. no. 1234 up to and incl. 1506
L180 up to and incl. ser. no. 1261
Hydraulic diagram, brake system,
L150 w.e.fr. ser. no. 1507
L180 w.e.fr. ser. no. 1262
Brake accumulator; hydraulic pump
PARKING BRAKE
General, common info about 551 – 554
STEERING
GENERAL
Comprehensive info, steering
STEERING
General, common info about 641 – 647
Hydraulic equipment
Supplementary steering
LEVER STEERING
General
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
GENERAL
Comprehensive info about frame and track unit/wheels
FRAME LINK
Bearings
AXLE SUSPENSION
Axle bridge
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
CAB, NAKED; CANOPY
General
AIR CONDITIONING UNIT
General, common info about 872 – 877
Cooling unit
AC safety L150 up to and incl. ser. no. 1328
L180 up to and incl. ser. no. 1096
Electrical system
L150 up to and incl. ser. no. 1328
L180 up to and incl. ser. no. 1096
Electrical system
L150 w.e.fr. ser. no. 1329
L180 w.e.fr. ser. no. 1097
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Pump, working hydraulics
Oil pump, (pump 2) checking and adjusting working pressure
(Applies only to L180)
Servo hydraulic system
UNIT, LOAD HANDLING
General, common info about 941 – 945
Lifting frame work with mounting and link arm system
Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
MISCELLANEOUS
General, common info about 992 – 996