Volvo EW205E Excavator Repair Manual

Table of Content EW205E Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
General
STANDARD TIME
General
TOOL
General
MISCELLANEOUS
Service instruction; safety instruction
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
General
SERVICE
General, common info about 171 – 179
Arrival inspections; delivery service
Maintenance
Condition test
GENERAL
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
GENERAL
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder block with crankcase ventilation
Valve mechanism
Oil sump, dipstick incl.
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
Oil cooler
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Fuel lines
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Silencer; exhaust pipe
Catalytic converter; exhaust emission control equipment
Turbo charger
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
ENGINE CONTROL
General, common info about 272 – 277
Miscellaneous
EGR (Exhaust Gas Recirculation)
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
GENERAL
Comprehensive info, electrical system
Software documents, complete vehicle
Faulttracing
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
Alternator inclusive drive
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
Starter lock
LIGHTING
General, common info about 351 – 356
OTHER ELECTRICAL EQUIPMENT
General, common info about 361 – 367
Audible warning from horn; mounting
Horn
Back-up warning; travel warning
Cleaner
Windscreen wiper
Switch; connector
Automatic control/blocking function, lacking a function group of its own
CABLE; FUSE; RELAY
General, common info about 371 – 379
Cable; battery disconnector
Electrical distribution box; fuse box; junction box
Electrical distribution box
Fuse
Relay
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
Speedometer; trip meter; hour counter
Sender, monitoring system
Warning/information unit, display unit
MISCELLANEOUS
Radio, with tape or CD player; voltage divider
Radio, with tape or CD player
Voltage divider
Radio equipment for communication
Telematics systems
Miscellaneous
POWER TRANSMISSION
GENERAL
General, common info about 410 – 436
TRANSMISSION, HYDRAULIC CONTROL
Control
GEARBOX,
Gearbox
Swing gearbox + swing pinion shaft
Gearbox, travelling, wheel machine
HYDROSTATIC DRIVE
Hydraulic motor incl. operating system.
Hydraulic motor 1, traveling
Hydraulic motor, swing of superstructure
Hydraulic pump incl.coupling, travelling incl. operating system
Centre passage; lines
PROPELLER SHAFT
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Front axle
Hub, hub reduction
Rear axle 1
Differential
Hub; hub reduction
MISCELLANEOUS
Swing system upper part
BRAKE
GENERAL
Comprehensive info about brakes
WHEEL BRAKE
Front wheel brake, dry brake
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake line
Brake valve
Brake accumulator; hydraulic pump
Pump
PARKING BRAKE
General, common info about 551 – 554
STEERING
GENERAL
Comprehensive info, steering
STEERING AXLE
Steering axle; steering spindle, driving
STEERING
General, common info about 641 – 647
Steering wheel; steering column
Hydraulic equipment
Steering cylinder
Steering pump
Control valve
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
GENERAL
Comprehensive info about frame and track unit/wheels
FRAME
General, common info about 711 – 718
Protection; belly plate; bumper
Counterweight
SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL /SIDE CONTROL
Pivot axle lock
WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
GENERAL
Comprehensive info, machinery house and cab
CAB, NAKED; CANOPY
General
Cab mounting
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Air distribution incl. air intake with filter
Heating unit
Cooling unit
Auxiliary heater, diesel fuel operated
INTERIOR EQUIPMENT
Instrument panel/console; control panel/console/-pedestal
Seat belt; other restraining system
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
GENERAL
General
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Tank
Line; fitting; connecting block; retainer
Oil cooling system
Working hydraulics
Directional valve; control valve
Hydraulic lock; line rupture valve
Pump, working hydraulics
Servo hydraulic system
Pump
Pressure accumulator
Control pressure valve, except brake valve
Solenoid valve, on/off function
Other hydraulic equipment
Hydraulics mounted on machine for attachments
Other hydraulic equipment
MECHANICAL EQUIPMENT/ATTACHMENT
Attachment bracket, mechanical and hydraulic Quickfit
Bucket, incl. possible cylinders with tubes and hoses
Dozer equipment, snow equipment
UNIT, DIGGING
General, common info about 971 – 975
Stabiliser; stabiliser blade
Boom with links
Boom
Cylinder, boom lifting
Dipper arm with links
Dipper arm
Links; link system
Cylinder, dipper arm
Cylinder, bucket
MISCELLANEOUS
Other equipments/attachments