Volvo EW160C Excavator Repair Manual

Table of Content EW160C Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
General
TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION
General
STANDARD TIME
General
TOOL
General
MISCELLANEOUS
Service instruction; safety instruction
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
General
SERVICE
General, common info about 171 – 179
Arrival inspections; delivery service
Warranty service
Maintenance
Condition test
Emergency measures
Measures prior to towing
Jump starting
GENERAL
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
GENERAL
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Cylinder liner; piston
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Oil sump, dipstick incl.
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
Oil cooler
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Fuel lines
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Inlet manifold; exhaust manifold
Silencer; exhaust pipe
Turbo charger
Air cleaner with connections; air pre-heater
Charge air cooler with connections
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
ENGINE CONTROL
General, common info about 272 – 277
Speed control
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
GENERAL
Comprehensive info, electrical system
Software documents, complete vehicle
Faulttracing
General
Error codes; checking components
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
Alternator inclusive drive
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
LIGHTING
General, common info about 351 – 356
Lighting, front, including parking light and day running light
Lighting, extra, including working lighting
OTHER ELECTRICAL EQUIPMENT
Audible warning from horn; mounting
Horn
Audible back-up warning; audible motion warning
Back-up warning; travel warning
Cleaner
Windscreen wiper
Switch; connector
Switch
Connector
Automatic control/blocking function, lacking a function group of its own
Electronic standard components
CABLE; FUSE; RELAY
General, common info about 371 – 379
Electrical distribution box; fuse box; junction box
Electrical distribution box
Fuse
Relay
Circuit breaker
Miscellaneous
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Speedometer; trip meter; hour counter
Sender, monitoring system
Warning/information unit, display unit
MISCELLANEOUS
General, common info about 393 – 395
Radio, with tape or CD player; voltage divider
Radio, with tape or CD player
Radio equipment for communication
Telematics systems
POWER TRANSMISSION
GENERAL
General, common info about 410 – 436
TRANSMISSION, HYDRAULIC CONTROL
Control
GEARBOX,
Gearbox
Gearbox, travelling, wheel machine
HYDROSTATIC DRIVE
Hydraulic motor incl. operating system.
Hydraulic motor 1, traveling
Hydraulic motor, swing of superstructure
Hydraulic pump incl.coupling, travelling incl. operating system
Centre passage; lines
PROPELLER SHAFT
Propeller shaft, complete
FRONT AXLE; REAR AXLE
Front axle
Rear axle 1
MISCELLANEOUS
Swing system upper part
BRAKE
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake valve
Brake accumulator; hydraulic pump
Pump
PARKING BRAKE
General, common info about 551 – 554
STEERING
GENERAL
Comprehensive info, steering
STEERING AXLE
Steering axle; steering spindle, driving
STEERING
General, common info about 641 – 647
Hydraulic equipment
Steering pump
Control valve
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Counterweight
Frame, excavator
SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL /SIDE CONTROL
Pivot axle lock
WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
CAB, NAKED; CANOPY
General
Cab mounting
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Air distribution incl. air intake with filter
Heating unit
Cooling unit
Auxiliary heater, diesel fuel operated
INTERIOR EQUIPMENT
Instrument panel/console; control panel/console/-pedestal
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
GENERAL
General
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Pressure limiting valve (relief valves)
Refilling valve (anti-caviation valve)
Pump, working hydraulics
Servo hydraulic system
Pump
Lever; pedal
Other hydraulic equipment
MECHANICAL EQUIPMENT/ATTACHMENT
Attachment bracket, mechanical and hydraulic Quickfit
UNIT, DIGGING
General, common info about 971 – 975
Stabiliser; stabiliser blade
Boom with links
Dipper arm with links
MISCELLANEOUS
Automatic lubricating system
Other equipments/attachments