Volvo EW160B Excavator Repair Manual

Table of Content EW160B Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
General
TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION
General
STANDARD TIME
General
TOOL
General
MISCELLANEOUS
Service instruction; safety instruction
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
General
SERVICE
General, common info about 171 – 179
Arrival inspections; delivery service
Warranty service
Maintenance
Emergency measures
Jump starting
GENERAL
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
GENERAL
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Cylinder block with crankcase ventilation
Cylinder liner; piston
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Oil sump, dipstick incl.
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
Silencer; exhaust pipe
Turbo charger
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
GENERAL
Comprehensive info, electrical system
Faulttracing
General
Error codes; checking components
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
Alternator inclusive drive
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
LIGHTING
General, common info about 351 – 356
OTHER ELECTRICAL EQUIPMENT
Audible warning from horn; mounting
Horn
Cleaner
Windscreen wiper
Switch; connector
Switch
Connector
Automatic control/blocking function, lacking a function group of its own
CABLE; FUSE; RELAY
General, common info about 371 – 379
Electrical distribution box; fuse box; junction box
Electrical distribution box
Fuse
Miscellaneous
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
Speedometer; trip meter; hour counter
Sender, monitoring system
Warning/information unit, display unit
MISCELLANEOUS
Radio, with tape or CD player; voltage divider
Radio, with tape or CD player
Voltage divider
POWER TRANSMISSION
GENERAL
General, common info about 410 – 436
GEARBOX,
Gearbox
Gearbox, travelling, wheel machine
HYDROSTATIC DRIVE
Hydraulic motor incl. operating system.
Hydraulic motor 1, traveling
Hydraulic motor, swing of superstructure
Centre passage; lines
PROPELLER SHAFT
Propeller shaft, complete
FRONT AXLE; REAR AXLE
Front axle
Rear axle 1
MISCELLANEOUS
Swing system upper part
Swing ring
BRAKE
WHEEL BRAKE
General, common info about 511 – 519
Front wheel brake, dry brake
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake valve
Brake accumulator; hydraulic pump
PARKING BRAKE
General, common info about 551 – 554
MISCELLANEOUS
Retardation valve
STEERING
STEERING AXLE
General
Steering axle; steering spindle, driving
STEERING
General, common info about 641 – 647
Hydraulic equipment
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
Counterweight
Frame, excavator
SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL /SIDE CONTROL
Pivot axle lock
WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel
Spacers; stone protection ring; fastener
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
GENERAL
Framework, machine house
CAB, NAKED; CANOPY
General
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
Window, openable (not windshield)
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Heating unit
Auxiliary heater, diesel fuel operated
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
GENERAL
General
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Tank
Oil cooling system
Working hydraulics
Pump, working hydraulics
Servo hydraulic system
Other hydraulic equipment
MECHANICAL EQUIPMENT/ATTACHMENT
Attachment bracket, mechanical and hydraulic Quickfit
UNIT, DIGGING
General, common info about 971 – 975
Stabiliser; stabiliser blade
Boom with links
Dipper arm with links