Volvo ECR38 Compact Excavator Repair Manual

Table of Content ECR38 Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
SPECIFICATIONS
TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION
STANDARD TIME
TOOL
MISCELLANEOUS
Service instruction; safety instruction
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
SERVICE
General, common info about 171 – 179
Maintenance
Maintenance, base
Condition test
Emergency measures
Measures prior to towing
Jump starting
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Cylinder block with crankcase ventilation
Cylinder liner; piston
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Oil sump, dipstick incl.
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Fuel tank, breathing filter included
Fuel lines
Injection pump; regulator; pump companion
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Silencer; exhaust pipe
Air cleaner with connections; air pre-heater
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
ENGINE CONTROL
Cold start control
Speed control
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
STARTING SYSTEM
Starter motor inclusive solenoid
OTHER ELECTRICAL EQUIPMENT
Automatic control/blocking function, lacking a function group of its own
Electronic standard components
CABLE; FUSE; RELAY
General, common info about 371 – 379
Electrical distribution box; fuse box; junction box
Electrical distribution box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
Warning/information unit, display unit
Display unit
General, common info about 393 – 395
POWER TRANSMISSION
General, common info about 410 – 436
HYDROSTATIC DRIVE
Hydraulic motor incl. operating system.
Hydraulic motor, swing of superstructure
Hydraulic pump incl.coupling, travelling incl. operating system
Centre passage; lines
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Counterweight
Frame, excavator
WHEELS; TRACKS; TYRE; HUB; DRUM
General, common info about 771 – 775
Crawler unit
Front idler, incl. fork
Sprocket
Steel track
Rubber track
Top rollers; skid rails
Bottom rollers
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
CAB, NAKED; CANOPY
ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood with assembly parts
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
Heating unit
Heating radiator
INTERIOR EQUIPMENT
Instrument panel/console; control panel/console/-pedestal
Seat belt; other restraining system
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Directional valve; control valve
Hydraulic lock; line rupture valve
Control
Miscellaneous
Pump, working hydraulics
MECHANICAL EQUIPMENT/ATTACHMENT
General, common info about 922 – 927
Attachments, others
UNIT, DIGGING
Dipper arm with links