Volvo EC460 Excavator Repair Manual

Table of Content EC460 Service Information

GENERAL
General
Location of components
(EC360)
Location of components
(EC360)
Location of components
(EC360)
STANDARD TIME
General
TOOL
General
NET 8940-00020 Replace tool
for the radiator assembly
NET 8940-00020 Replace tool
for the radiator assembly
NET 8940-00020 Replace tool
for the radiator assembly
NET 8940-00170 Replace tool for the hydraulic
tank and fuel tank
NET 8940-00170 Replace tool for the hydraulic
tank and fuel tank
NET 8940-00170 Replace tool for the hydraulic
tank and fuel tank
NET 8940-00200 Replace tool for the remote
control valve joint
NET 8940-00200 Replace tool for the remote
control valve joint
NET 8940-00200 Replace tool for the remote
control valve joint
NET 8940-00210 Inspection tool for the
rotary switch
NET 8940-00210 Inspection tool for the
rotary switch
NET 8940-00210 Inspection tool for the
rotary switch
NET 8940-00220 Inspection tool for the
power shift valve
NET 8940-00220 Inspection tool for the
power shift valve
NET 8940-00220 Inspection tool for the
power shift valve
NET 8940-00240 Replace tool for the hydraulic
tee fitting
NET 8940-00240 Replace tool for the hydraulic
tee fitting
NET 8940-00240 Replace tool for the hydraulic
tee fitting
NET 8940-00250 Replace tool for the hydraulic
tee fitting
NET 8940-00250 Replace tool for the hydraulic
tee fitting
NET 8940-00250 Replace tool for the hydraulic
tee fitting
NET 8940-00260 Replace tool for the turning
joint
NET 8940-00260 Replace tool for the turning
joint
NET 8940-00260 Replace tool for the turning
joint
NET 8940-00290 Swing motor guide pin (EC460), Travel
motor guide pin (EC360 & EC460)
NET 8940-00290 Swing motor guide pin (EC460), Travel
motor guide pin (EC360 & EC460)
NET 8940-00290 Swing motor guide pin (EC460), Travel
motor guide pin (EC360 & EC460)
NET 8940-00340 Replace tool for the swing
ring gear
NET 8940-00340 Replace tool for the swing
ring gear
NET 8940-00340 Replace tool for the swing
ring gear
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
General
SERVICE
Maintenance
Condition test
Creeping of hydraulic
cylinder
Creeping of hydraulic
cylinder
Creeping of hydraulic
cylinder
Measuring
condition
Measuring
condition
Measuring
condition
Emergency measures
Jump starting
Starting engine with booster
cables
Starting engine with booster
cables
Starting engine with booster
cables
Miscellaneous
Trouble shooting
Troubleshooting, diagnosing
procedure
Troubleshooting, diagnosing
procedure
Troubleshooting, diagnosing
procedure
ENGINE WITH MOUNTING AND EQUIPMENT
ENGINE
General, common info about 211 – 218
Valve mechanism
Adjusting engine valve
and injectors
Adjusting engine valve
and injectors
Adjusting engine valve
and injectors
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
FUEL SYSTEM
General (common info about 233 – 238)
Fuel tank; fuel filling pump
Fuel tank, breathing filter included
Fuel filling pump, connections included
Miscellaneous, for example fuel shut off
Fuel lines
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Inlet and exhaust system,
description
Inlet and exhaust system,
description
Inlet and exhaust system,
description
COOLING SYSTEM
General, common info about 261 – 269
Cooling
system, specifications
Cooling
system, specifications
Cooling
system, specifications
Radiator and hydraulic
oil cooler, description
Radiator and hydraulic
oil cooler, description
Radiator and hydraulic
oil cooler, description
Radiator, mounting and connections included
Radiator; heat exchanger
Miscelaneous
Coolant heater, engine heater
Oil heater, engine heater
ENGINE CONTROL
General, common info about 272 – 277
Speed control
Setting motor; accelerator device
Engine speed control switch,
description
Engine speed control switch,
description
Engine speed control switch,
description
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
GENERAL
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
Alternator inclusive drive
Charging; converter
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
LIGHTING
General, common info about 351 – 356
Work lamp and head lamp,
Work lamp and head lamp,
Work lamp and head lamp,
OTHER ELECTRICAL EQUIPMENT
Audible warning from horn; mounting
Horn
Back-up warning; travel warning
Cleaner
Windscreen wiper
Switch; connector
Switch
Auto/manual switch,
description
Auto/manual switch,
description
Auto/manual switch,
description
Buzzer stop & confirm switch,
description
Buzzer stop & confirm switch,
description
Buzzer stop & confirm switch,
description
Engine speed control switch,
description
Engine speed control switch,
description
Engine speed control switch,
description
Right switch panel (6R),
description
Right switch panel (6R),
description
Right switch panel (6R),
description
Automatic control/blocking function, lacking a function group of its own
Automatic control system,
description
Automatic control system,
description
Automatic control system,
description
Mode selection & engine speed
sensing power control, description
Mode selection & engine speed
sensing power control, description
Mode selection & engine speed
sensing power control, description
Mode selection & engine speed
sensing power control, specifications
Mode selection & engine speed
sensing power control, specifications
Mode selection & engine speed
sensing power control, specifications
Safety start / stop,
description
Safety start / stop,
description
Safety start / stop,
description
Vehicle electronic control unit (V-ECU),
description
Vehicle electronic control unit (V-ECU),
description
Vehicle electronic control unit (V-ECU),
description
CABLE; FUSE; RELAY
General, common info about 371 – 379
Wiring diagram 1, main diagram,
positive feed / chassis connection
Wiring diagram 1, main diagram,
positive feed / chassis connection
Wiring diagram 1, main diagram,
positive feed / chassis connection
Wiring diagram 2, positive feed / chassis
connection, control units
Wiring diagram 2, positive feed / chassis
connection, control units
Wiring diagram 2, positive feed / chassis
connection, control units
Wiring diagram 3, function group
2, engine
Wiring diagram 3, function group
2, engine
Wiring diagram 3, function group
2, engine
Wiring diagram 4, function group
2, engine
Wiring diagram 4, function group
2, engine
Wiring diagram 4, function group
2, engine
Wiring diagram 5, function group
2, engine
Wiring diagram 5, function group
2, engine
Wiring diagram 5, function group
2, engine
Wiring diagram 6, function group
2, engine
Wiring diagram 6, function group
2, engine
Wiring diagram 6, function group
2, engine
Wiring diagram 7, function group
2, engine
Wiring diagram 7, function group
2, engine
Wiring diagram 7, function group
2, engine
Wiring diagram 8, function group
3, electrical, lighting etc.
Wiring diagram 8, function group
3, electrical, lighting etc.
Wiring diagram 8, function group
3, electrical, lighting etc.
Wiring diagram 9, function group
3, electrical, lighting etc.
Wiring diagram 9, function group
3, electrical, lighting etc.
Wiring diagram 9, function group
3, electrical, lighting etc.
Wiring diagram 10, function group
3, electrical, lighting etc.
Wiring diagram 10, function group
3, electrical, lighting etc.
Wiring diagram 10, function group
3, electrical, lighting etc.
Wiring diagram 11, function group
8, cab
Wiring diagram 11, function group
8, cab
Wiring diagram 11, function group
8, cab
Wiring diagram 12, function group
8, cab
Wiring diagram 12, function group
8, cab
Wiring diagram 12, function group
8, cab
Wiring diagram 13, function group
8, cab
Wiring diagram 13, function group
8, cab
Wiring diagram 13, function group
8, cab
Wiring diagram 14, function group
9, hydraulics
Wiring diagram 14, function group
9, hydraulics
Wiring diagram 14, function group
9, hydraulics
Wiring diagram 15, function group
9, hydraulics
Wiring diagram 15, function group
9, hydraulics
Wiring diagram 15, function group
9, hydraulics
Wiring diagram 16, function group
9, hydraulics
Wiring diagram 16, function group
9, hydraulics
Wiring diagram 16, function group
9, hydraulics
Wiring diagram 17, communication,
control units
Wiring diagram 17, communication,
control units
Wiring diagram 17, communication,
control units
Electrical distribution box; fuse box; junction box
Electrical distribution box
Relay
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
Sender, monitoring system
Sender, temperature
Coolant temperature sensor,
description
Coolant temperature sensor,
description
Coolant temperature sensor,
description
Sender, level
Sender, position
Sender, pressure
Engine oil pressure switch,
description
Engine oil pressure switch,
description
Engine oil pressure switch,
description
Sender, speed
Warning/information unit, display unit
Display unit
Instrument panel (I-ECU),
description
Instrument panel (I-ECU),
description
Instrument panel (I-ECU),
description
MISCELLANEOUS
Radio, with tape or CD player; voltage divider
Radio, with tape or CD player
Voltage divider
DC–DC converter,
description
DC–DC converter,
description
DC–DC converter,
description
POWER TRANSMISSION
GEARBOX,
General
Gearbox
Track gearbox, crawler machine
Track gearbox (EC360), maintenance
standard
Track gearbox (EC360), maintenance
standard
Track gearbox (EC360), maintenance
standard
Track gearbox (EC360), precautions for
operation
Track gearbox (EC360), precautions for
operation
Track gearbox (EC360), precautions for
operation
Track gearbox (EC360),
troubleshooting
Track gearbox (EC360),
troubleshooting
Track gearbox (EC360),
troubleshooting
Track gearbox (EC460), maintenance
standard
Track gearbox (EC460), maintenance
standard
Track gearbox (EC460), maintenance
standard
Track gearbox (EC460),
precautions for operation
Track gearbox (EC460),
precautions for operation
Track gearbox (EC460),
precautions for operation
Track gearbox,
installation
Track gearbox,
installation
Track gearbox,
installation
Track
gearbox, removal
Track
gearbox, removal
Track
gearbox, removal
Swing gearbox + swing pinion shaft
Slew gearbox (EC460),
lubrication
Slew gearbox (EC460),
lubrication
Slew gearbox (EC460),
lubrication
Slew gearbox (EC460),
troubleshooting
Slew gearbox (EC460),
troubleshooting
Slew gearbox (EC460),
troubleshooting
HYDROSTATIC DRIVE
General, common info about 441 – 443
Hydraulic motor incl. operating system.
Hydraulic motor 1, traveling
Track motor (EC360), operating
checks
Track motor (EC360), operating
checks
Track motor (EC360), operating
checks
Track motor
(EC360), disassembly
Track motor
(EC360), disassembly
Track motor
(EC360), disassembly
Hydraulic motor, swing of superstructure
Slew motor
(EC360), description
Slew motor
(EC360), description
Slew motor
(EC360), description
Hydraulic pump incl.coupling, travelling incl. operating system
Centre passage; lines
Centre passage
MISCELLANEOUS
General, common info about 491 – 492
BRAKE
TRACK BRAKE
General
STEERING
STEERING
General, common info about 641 – 647
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
GENERAL
Comprehensive info about frame and track unit/wheels
Frame and track unit,
Frame and track unit,
Frame and track unit,
FRAME
General, common info about 711 – 718
Upper frame (Superstructure),
removal
Upper frame (Superstructure),
removal
Upper frame (Superstructure),
removal
Counterweight
Additional counterweight & digging
unit
Additional counterweight & digging
unit
Additional counterweight & digging
unit
Frame, excavator
Undercarriage (crawler machine)
WHEELS; TRACKS; TYRE; HUB; DRUM
Crawler unit
Front idler, incl. fork
Idler, tools for disassembly
and assembly
Idler, tools for disassembly
and assembly
Idler, tools for disassembly
and assembly
Sprocket
Sprocket, measurement
of wear
Sprocket, measurement
of wear
Sprocket, measurement
of wear
Steel track
Track chain
Track, adjusting
track sag
Track, adjusting
track sag
Track, adjusting
track sag
Top rollers; skid rails
Topp rollers
Top roller, tools for disassembly
and assembly
Top roller, tools for disassembly
and assembly
Top roller, tools for disassembly
and assembly
Bottom rollers
Bottom roller, tools for disassembly
and assembly
Bottom roller, tools for disassembly
and assembly
Bottom roller, tools for disassembly
and assembly
Spring pakage; adjusting cylinder
Spring package
Spring package,
disassembly
Spring package,
disassembly
Spring package,
disassembly
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
CAB, NAKED; CANOPY
General
AIR CONDITIONING UNIT
General, common info about 872 – 877
Air conditioning unit, refrigerant
check and recharging
Air conditioning unit, refrigerant
check and recharging
Air conditioning unit, refrigerant
check and recharging
Air conditioning unit,
description
Air conditioning unit,
description
Air conditioning unit,
description
Air conditioning unit,
related components
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