Volvo EC160 Excavator Repair Manual

Table of Content EC160 Service Information

GENERAL
General
Tightening torques, general tolerances
STANDARD TIME
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
SERVICE
Emergency measures
Jump starting
Jump starting of machine, description
Jump starting of machine, connection of cables
Miscellaneous
Vacuum suction, hydraulic systems
Vacuum pump, connection
Hydraulic system, cleanliness when handling hydraulic components
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, storage and transport of hydraulic components
ENGINE WITH MOUNTING AND EQUIPMENT
ENGINE
General, common info about 211 – 218
Complete unit, removal
Engine specifications, general
Engine mounting
Engine mounting, right front, removal
FUEL SYSTEM
Fuel tank; fuel filling pump
Fuel filling pump, connections included
Fuel filling pump, removal
Injection pump; regulator; pump companion
COOLING SYSTEM
Radiator, mounting and connections included
Coolant pump; thermostat
Coolant pump
Coolant pump, removal
Fan; fan shroud; fan coupling
Fan drive, mechanical
ENGINE CONTROL
Speed control
Engine speed control, replacement of throttleł cylinder
Engine speed control, setting of throttle control
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
Information system, overview
Main electrical components, description
Wiring diagram, list of components and index
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
General, common info about 321 – 322
Charging system, checking the charging voltage
Alternator inclusive drive
Alternator, removal
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
Starter motor
Starter motor incl. start relay, removal
Starter lock
Ignition lock, removal
OTHER ELECTRICAL EQUIPMENT
General, common info about 361 – 367
Other equipment, control unit
Other equipment, replacement of upper windscreen wiperł motor
Automatic control/blocking function, lacking a function group of its own
CABLE; FUSE; RELAY
General, common info about 371 – 379
Cable; battery disconnector
Battery cable, battery disconnector
Battery disconnector
Battery disconnector, removal
Electrical distribution box; fuse box; junction box
Electrical distribution box
Distribution box 1
Distribution box A1, fuses and relays
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Information system, description
Sender, monitoring system
Sensors and monitors, air filter pressure monitor
Sensors and monitors, engine speed (rpm) sensor
Sensors and monitors, engineł oil pressure monitor
Sensors and monitors, replacement of air filter pressure monitor
Sensors and monitors, replacement of auto decelerator pressure monitor
Sensors and monitors, replacement of cold start temperature monitor
Sensors and monitors, replacement of engine oil pressure monitor
Sensors and monitors, replacement of engine speed (rpm) sensor
Sensors and monitors, replacement of fuelł levelł sensor
Sensors and monitors, replacement of hydraulic oil filter pressure monitor
Sensors and monitors, replacement of overload pressure monitor
Sensors and monitors, replacement of safety bar
Sensors and monitors, replacement of temperature sensor for coolant
Sensors and monitors, replacement of temperature sensor for hydraulic oil
Sensors and monitors, replacement of travel pedal pressure monitor
Sensors and monitors, replacement of windscreenł position monitor
Sensors and monitors, temperature sensor for hydraulic oil
Sensors and monitors, travelł pedal pressure monitor
Sensors and monitors, windscreen position monitor
Sensors and monitors, overload pressure monitor
Warning/information unit, display unit
Warning/information unit, display unit
Information display unit, description
Central computer
Central unit A3, removal
Display unit
POWER TRANSMISSION
General, common info about 410 – 436
GEARBOX,
Gearbox
Track gearbox, crawler machine
Travel gearbox for track machine, removal
HYDROSTATIC DRIVE
Hydraulic motor incl. operating system.
Hydraulic motor 1, traveling
Hydraulic motor, swing of superstructure
Centre passage; lines
Centre passage
MISCELLANEOUS
Swing system upper part
Swing ring
Slew ring, measurement of axial play
Slew system for superstructure, measurement of rotational play
Slew system for superstructure, specifications
BRAKE
TRACK BRAKE
Track brake
Brake disc
Brake discs, removal
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
Counterweight
Counterweight, removal
Frame, excavator
Undercarriage (crawler machine)
WHEELS; TRACKS; TYRE; HUB; DRUM
Crawler unit
Front idler, incl. fork
Sprocket
Steel track
Track chain
Track chain, measurement of wear between chain pin and bushing
Track chain, renovation of tracks with link set
Top rollers; skid rails
Topp rollers
Bottom rollers
Spring pakage; adjusting cylinder
Spring package
Spring package with tensioning cylinder, removal
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Framework, machine house
CAB, NAKED; CANOPY
Cab body
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
Cab door, removal of door catch
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
seat, Driver’s
OperatorŢ€™s seat, removal
AIR CONDITIONING UNIT
Heating unit
Heating radiator
Heater coil, removal
Heating control valve
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Hydraulic diagram, component list
Hydraulically driven oil cooler fan, description
Tank; line; oil cooling; filter; breather; filling pump
Tank
Oil cooling system
Working hydraulics
Directional valve; control valve
Directional valve, slewing
Directional valve for slew, removal of spring
Directional valve, removal of spring
Pressure limiting valve (relief valves)
Chock valve
Shock valve, removal
Pressure limiting valve, removal
Hydraulic lock; line rupture valve
Line rupture valve, boom
Hose rupture valve for boom cylinder, description
Hose rupture valve for boom cylinder, removal
Line rupture valve, dipper
Hose rupture valve for dipper arm cylinder, description
Hose rupture valve for dipper arm cylinder, removal
Block for valve assembly
Refilling valve (anti-caviation valve)
Anti cavitation valve, removal
Shock and anti cavitation valve, removal
Pump, working hydraulics
Servo hydraulic system
Pump
Pressure accumulator
Servo pressure accumulator, description
Servo pressure accumulator, removal
Control pressure valve, except brake valve
Control pressure valve, adjustment
Solenoid valve, on/off function
Other hydraulic equipment
Hammer and shears, hydraulic diagram
MECHANICAL EQUIPMENT/ATTACHMENT
Attachment bracket, mechanical and hydraulic Quickfit
Cylinder, hydraulic
Cylinder for hydraulic quickfit, removal
UNIT, DIGGING
General, common info about 971 – 975
Bearings, measurement of radial play
Digging equipment sinking, specifications
Boom with links
Boom
Cylinder, boom lifting
Boom cylinder, left, removal
Dipper arm with links
Dipper arm
Dipper arm, replacement of pin between dipperł armł and boom
Cylinder, dipper arm
Dipper arm cylinder, removal
Cylinder, bucket
Bucket cylinder, removal