Volvo A40G Articulated Dump Truck Repair Manual

Table of Content A40G Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
Tyre equipment and recommended tyre pressures
STANDARD TIME
TOOL
MISCELLANEOUS
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
SERVICE
General, common info about 171 – 179
Arrival inspections; delivery service
Maintenance
Emergency measures
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Cylinder block with crankcase ventilation
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injection pump; regulator; pump companion
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Silencer; exhaust pipe
Exhaust brake
Catalytic converter; exhaust emission control equipment
Turbo charger
Charge air cooler with connections
Charge air cooler
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Coolant pump
Thermostat
Fan; fan shroud; fan coupling
ENGINE CONTROL
Revs control, foot operated
Speed control
Miscellaneous
EGR (Exhaust Gas Recirculation)
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
Software documents, complete vehicle
Faulttracing
Error codes; checking components
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
STARTING SYSTEM
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
LIGHTING
General, common info about 351 – 356
Lighting, front, including parking light and day running light
Lighting, rear
Lighting, extra, including working lighting
OTHER ELECTRICAL EQUIPMENT
General, common info about 361 – 367
Direction indicator
Audible warning from horn; mounting
Cleaner
Switch; connector
Automatic control/blocking function, lacking a function group of its own
CABLE; FUSE; RELAY
General, common info about 371 – 379
Cable; battery disconnector
Electrical distribution box; fuse box; junction box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
Sender, monitoring system
Warning/information unit, display unit
General, common info about 393 – 395
Radio, with tape or CD player; voltage divider
Telematics systems
POWER TRANSMISSION
General, common info about 410 – 436
TRANSMISSION, HYDRAULIC CONTROL
Transmission, hydraulic control
Control
GEARBOX,
Distributing gearbox
Mounting, distributing gearbox
PROPELLER SHAFT
General, common info about 451 – 453
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Front axle
Rear axle 1
Rear axle 2
Differential lock, with control
POWER TAKE OFF
Power take off, between engine and gearbox (ART)
General, common info about 491 – 492
Oil cooler, transmission
BRAKE
Comprehensive info about brakes
WHEEL BRAKE
General, common info about 511 – 519
Front wheel brake (wet brake)
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake cooling system
Brake valve
Brake accumulator; hydraulic pump
PARKING BRAKE
General, common info about 551 – 554
Wheel brake applying, parking
COMPRESSED-AIR BRAKE
General, common info about 561 – 565
Compressor; regulator; anti-freez unit
Lines; fittings; miscellaneous
General, common info about 591 – 594
Retarder
STEERING
Comprehensive info, steering
General, common info about 641 – 647
Steering wheel; steering column
Steering gear
Steering arm; steering linkage; track rod
Hydraulic equipment
Steering damper
Supplementary steering
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Frame, complete
Protection; belly plate; bumper
SUSPENSION
General, common info about 725 – 727
FRAME LINK
General, frame link complete
Bearings
AXLE SUSPENSION
General, common info about 751 – 758
Suspension, front axle
Bogie suspension
WHEELS; TRACKS; TYRE; HUB; DRUM
General, common info about 771 – 775
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Comprehensive info, machinery house and cab
CAB, NAKED; CANOPY
Cab mounting
ENGINE HOOD; MUDGUARD; FOOT STEP
General, common info about 821 – 827
Engine hood with assembly parts
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
Lock; handle
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Heating unit
Cooling unit
Auxiliary heater, diesel fuel operated
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Pump, working hydraulics
Servo hydraulic system
UNIT, LOAD HANDLING
Load weighing
LOAD CARRIER
Hauler/platform body, incl. tipping cylinder; heating; tail gate
General, common info about 992 – 996
Fire protection; anti theft systems; anti vandalism system
Automatic lubricating system