Volvo A40D Articulated Dump Truck Repair Manual

Table of Content A40D Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
Tyre equipment and recommended tyre pressures
TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION
STANDARD TIME
TOOL
MISCELLANEOUS
STANDARD PARTS, SERVICE
STANDARD PARTS
LUBRICANT; FUEL; OTHER FLUID
SERVICE
General, common info about 171 – 179
Arrival inspections; delivery service
Warranty service
Maintenance
Emergency measures
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Cylinder block with crankcase ventilation
Cylinder liner; piston
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Oil sump, dipstick incl.
Oil sump
Gasket, oil sump
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
Oil cooler
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Filter; strainer
Injection pump; regulator; pump companion
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
General, common info about 251 – 258
Exhaust brake
Turbo charger
Air cleaner with connections; air pre-heater
Charge air cooler with connections
Charge air cooler
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Coolant pump
Fan; fan shroud; fan coupling
Fan
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
Software documents, complete vehicle
Faulttracing
Error codes; checking components
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
STARTING SYSTEM
Starter motor inclusive solenoid
Electric air pre-heater, excluding element
LIGHTING
General, common info about 351 – 356
Lighting, front, including parking light and day running light
OTHER ELECTRICAL EQUIPMENT
General, common info about 361 – 367
Cleaner
Switch; connector
Automatic control/blocking function, lacking a function group of its own
CABLE; FUSE; RELAY
General, common info about 371 – 379
Electrical distribution box; fuse box; junction box
Miscellaneous
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Sender, monitoring system
Warning/information unit, display unit
General, common info about 393 – 395
Telematics systems
POWER TRANSMISSION
General, common info about 410 – 436
CLUTCH; TORQUE CONVERTER
Hydrodynamic coupling, torque converter
TRANSMISSION, HYDRAULIC CONTROL
Transmission, hydraulic control
GEARBOX,
Distributing gearbox
PROPELLER SHAFT
General, common info about 451 – 453
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Rear axle 1
Rear axle 2
Differential lock, with control
POWER TAKE OFF
Power take off, between engine and gearbox (ART)
General, common info about 491 – 492
Oil cooler, transmission
BRAKE
Comprehensive info about brakes
WHEEL BRAKE
Front wheel brake (wet brake)
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake cooling system
Brake valve
Brake accumulator; hydraulic pump
PARKING BRAKE
General, common info about 551 – 554
Wheel brake applying, parking
COMPRESSED-AIR BRAKE
Compressor; regulator; anti-freez unit
Retarder
STEERING
Comprehensive info, steering
General, common info about 641 – 647
Steering gear
Steering arm; steering linkage; track rod
Hydraulic equipment
Steering damper
Supplementary steering
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Protection; belly plate; bumper
SUSPENSION
General, common info about 725 – 727
FRAME LINK
General, frame link complete
Bearings
AXLE SUSPENSION
Suspension, front axle
Bogie suspension
WHEELS; TRACKS; TYRE; HUB; DRUM
General, common info about 771 – 775
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Comprehensive info, machinery house and cab
CAB, NAKED; CANOPY
Cab mounting
ENGINE HOOD; MUDGUARD; FOOT STEP
General, common info about 821 – 827
Engine hood with assembly parts
DOORS; HATCH; COVER PLATE, (all)
Door, complete with catch, hinges (no glass)
Lock; handle
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
PROTECTIVE EQUIPMENT, not specified in a special group
General, common info about 865 – 867
AIR CONDITIONING UNIT
General, common info about 872 – 877
Heating unit
Cooling unit
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Pump, working hydraulics
Servo hydraulic system
LOAD CARRIER
Hauler/platform body, incl. tipping cylinder; heating; tail gate
General, common info about 992 – 996