Volvo A35 BM Articulated Dump Truck Repair Manual

Table of Content A35 BM Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
SPECIFICATIONS
TOOL
STANDARD PARTS, SERVICE
LUBRICANT; FUEL; OTHER FLUID
SERVICE
General, common info about 171 – 179
Safety equipment, without own function group
Upon completion of service or when the machine is not to be operated for a longer period of time
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
Engine speed, measuring method with information display unit (serial no. Ţ€“3030)
ENGINE
General, common info about 211 – 218
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Flywheel housing with power take-off, removing and mounting (engine removed from machine)
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injection pump; regulator; pump companion
Low and High idle speeds, checking and adjusting with service display unit
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
Turbo charger
Air cleaner with connections; air pre-heater
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
Hydraulic motor for fan, or hydraulic pump for fan, checking internal leakage
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery box; mounting parts
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
STARTING SYSTEM
Starter motor inclusive solenoid
LIGHTING
Bulbs
Lighting, front, including parking light and day running light
CABLE; FUSE; RELAY
Electrical distribution box; fuse box; junction box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Warning/information unit, display unit
Diagnosis using the Contronics information display unit (serial no. Ţ€“3030)
POWER TRANSMISSION
General, common info about 410 – 436
CLUTCH; TORQUE CONVERTER
Hydrodynamic coupling, torque converter
TRANSMISSION, HYDRAULIC CONTROL
Transmission, hydraulic control
Diagnosis using the Contronic information display unit (serial no. Ţ€“3030)
Diagnosis using the Contronic service display unit (serial no. 3031 Ţ€“)
Missing signal from both engine speed sensor (SE3) and speed sensor (SE4)
Pressure regulator for retarder, checking and adjusting (serial no. Ţ€“3030)
Pressure regulator for retarder, checking and adjusting (serial no. 3031Ţ€“)
GEARBOX,
Gearbox
Distributing gearbox
PROPELLER SHAFT
General, common info about 451 – 453
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Front axle
Rear axle 1
Rear axle 2
Differential lock, with control
POWER TAKE OFF
General, common info about 481 – 483
Power take off, between engine and gearbox (ART)
BRAKE
Comprehensive info about brakes
WHEEL BRAKE
General, common info about 511 – 519
Rear wheel brake, axle 1, dry brake
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake valve
Unloading valve and non-return valve block, removing and mounting (serial no. Ţ€“1826)
Unloading valve and non-return valve block, removing and mounting (serial no. 1827Ţ€“)
Brake accumulator; hydraulic pump
PARKING BRAKE
General, common info about 551 – 554
Parking brake (hydraulic):Brake pads, changingBrake caliper, changing
Propeller shaft brake
Servo applying, parking brake
Parking brake valve (hand control) (serial no. Ţ€“1539), hydraulic parking brake
COMPRESSED-AIR BRAKE
General, common info about 561 – 565
Compressor; regulator; anti-freez unit
Compressed-air tank, with mounting
Valves, compressed-air
MISCELLANEOUS
Retarder
STEERING
General, common info about 641 – 647
Steering gear
Steering arm; steering linkage; track rod
Hydraulic equipment
Maximum oil pressure, hydraulic system (steering and dumping), checking and adjusting
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
Frame, complete
SUSPENSION
General, common info about 725 – 727
Hollow rubber spring, bump stop
FRAME LINK
General, frame link complete
Bearings
Frame link grader
AXLE SUSPENSION
Suspension, front axle
Movable member system, front/rear
Bogie suspension
WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood with assembly parts
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Heating unit
Cooling unit
Refrigerant R134a, draining (with recycling station FRS-10GS, part no. 981 2443)
Refrigerant R134a, draining (with recycling station, part no. 11 666 070)
Refrigerant R134a, vacuum-pumping including filling (part no. 11 666 070)
Refrigerant R134a, vacuum-pumping including filling (with recycling station FRS-10GS part no. 981 2443)
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Hydraulic diagram, complete (steering, dumping and fan drive), (serial no. Ţ€“1194)
Hydraulic diagram, complete (steering, dumping and fan drive), (serial no. 1195Ţ€“)
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Pump, working hydraulics
Hydraulic pumps for steering and dumping system, checking internal leakage
Stand-by pressure (hold pressure), disconnected and connected signal line
Servo hydraulic system
LOAD CARRIER
Hauler/platform body, incl. tipping cylinder; heating; tail gate