Volvo A30 BM Articulated Dump Truck Repair Manual

Table of Content A30 BM Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
SPECIFICATIONS
TOOL
STANDARD PARTS, SERVICE
SERVICE
General, common info about 171 – 179
Safety equipment, without own function group
When the service has been completed, or if the machine is laid up for a longer period
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Valve mechanism
Engine transmission; camshaft
Crank shaft; connecting rod; vibration damper; fly wheel
Flywheel housing with power take-off, removing and installing, engine removed
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
Oil pump; line
Oil filter; filter housing
FUEL SYSTEM
General (common info about 233 – 238)
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injection pump; regulator; pump companion
Engine speed, method for checking with Service Display Unit (serial No. 1706Engine speed, method for checking with Service Display Unit (serial No. 1706Ţ€“))
Low and high idling speeds, checking and adjusting with Service Display Unit
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
Exhaust brake
Turbo charger
Air cleaner with connections; air pre-heater
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Coolant pump; thermostat
Fan; fan shroud; fan coupling
Hydraulic motor for fan, or alternatively hydraulic pump for fan, checking internal leakage
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
Charging; converter
STARTING SYSTEM
Starter motor inclusive solenoid
LIGHTING
Bulbs
Lighting, front, including parking light and day running light
CABLE; FUSE; RELAY
General, common info about 371 – 379
Electrical distribution box; fuse box; junction box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Warning/information unit, display unit
POWER TRANSMISSION
General, common info about 410 – 436
CLUTCH; TORQUE CONVERTER
Hydrodynamic coupling, torque converter
TRANSMISSION, HYDRAULIC CONTROL
Transmission, hydraulic control
Measuring resistance in connector EH (with multi-pin breaker box 11 668 001)
Measuring resistance in connector EH (with multi-pin breaker box 11 668 002)
Missing signal from both engine speed sensor (SE3) and travelling speed sensor (SE4)
Pressure regulator for retarder, checking and adjusting (serial No. Ţ€“1705)
Pressure regulator for retarder, checking and adjusting (serial No. 1706Ţ€“)
GEARBOX,
Gearbox
Distributing gearbox
PROPELLER SHAFT
General, common info about 451 – 453
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Front axle
Rear axle 1
Rear axle 2
Differential lock, with control
POWER TAKE OFF
General, common info about 481 – 483
Power take off, between engine and gearbox (ART)
BRAKE
Comprehensive info about brakes
WHEEL BRAKE
General, common info about 511 – 519
Front wheel brake, dry brake
Rear wheel brake, axle 1, dry brake
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
Brake valve
PARKING BRAKE
General, common info about 551 – 554
Brake control, mechanical
Propeller shaft brake
Servo applying, parking brake
COMPRESSED-AIR BRAKE
General, common info about 561 – 565
Compressor; regulator; anti-freez unit
Compressed-air tank, with mounting
Valves, compressed-air
MISCELLANEOUS
Retarder
STEERING
General, common info about 641 – 647
Steering gear
Steering arm; steering linkage; track rod
Hydraulic equipment
Max. oil pressure, hydraulic system (steering and tipping), checking and adjusting
Supplementary steering
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Frame, complete
SUSPENSION
General, common info about 725 – 727
Hollow rubber spring, bump stop
FRAME LINK
Bearings
Frame link grader
AXLE SUSPENSION
Movable member system, front/rear
Bogie suspension
WHEELS; TRACKS; TYRE; HUB; DRUM
General, common info about 771 – 775
Wheel
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood with assembly parts
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
CAB INTERIOR/UPHOLSTERY
Driver’s seat, complete; instructor’s seat
AIR CONDITIONING UNIT
General, common info about 872 – 877
Heating unit
Cooling unit
Refrigerant R134a, emptying (using filling and recycling station FRS-10GS part No. 981 2443)
Refrigerant R134a, emptying (with filling and recycling station part No. 11 666 070)
Refrigerant R134a, vacuum-pumping including filling (using filling and recycling station part No. 11 666 070)
Refrigerant R134a, vacuum-pumping including filling (with filling and recycling station FRS-10GS part No. 981 2443)
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Pump, working hydraulics
Hydraulic pumps for steering and tipping systems, checking internal leakage
LOAD CARRIER
Hauler/platform body, incl. tipping cylinder; heating; tail gate
Tipping cylinders, replacing piston rod seals (with the aid of 999 3579 and 999 3579B)