Volvo A25 BM Articulated Dump Truck Repair Manual

Table of Content A25 BM Service Information

GENERAL
DESCRIPTION, COMPLETE MACHINE
General
SPECIFICATIONS
TOOL
Instructions for checking control unit with ZF test instrument model PR-61 (1 PO1 137 304)
STANDARD PARTS, SERVICE
SERVICE
General, common info about 171 – 179
Emergency measures
Safety equipment, without own function group
ENGINE WITH MOUNTING AND EQUIPMENT
General, engine installation and its function
ENGINE
General, common info about 211 – 218
Cylinder head
Valve mechanism
Engine mounting
LUBRICATING SYSTEM
General, common info about 221 – 224
FUEL SYSTEM
Fuel pump; filter; strainer
Fuel tank; fuel filling pump
Injection pump; regulator; pump companion
Injector; delivery pipe
INLET SYSTEM; EXHAUST SYSTEM
Turbo charger
Air cleaner with connections; air pre-heater
COOLING SYSTEM
General, common info about 261 – 269
Radiator, mounting and connections included
Fan; fan shroud; fan coupling
ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Comprehensive info, electrical system
BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
Battery
ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
Alternator inclusive drive
Charging; converter
STARTING SYSTEM
General, common info about 331 – 334
Starter motor inclusive solenoid
LIGHTING
General, common info about 351 – 356
Lighting, front, including parking light and day running light
CABLE; FUSE; RELAY
General, common info about 371 – 379
Cable; battery disconnector
Electrical distribution box; fuse box; junction box
INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
General, common info about 383 – 387
Sender, monitoring system
POWER TRANSMISSION
General, common info about 410 – 436
CLUTCH; TORQUE CONVERTER
Hydrodynamic coupling, torque converter
TRANSMISSION, HYDRAULIC CONTROL
Transmission, hydraulic control
GEARBOX,
Distributing gearbox
PROPELLER SHAFT
General, common info about 451 – 453
Propeller shaft, complete
FRONT AXLE; REAR AXLE
General, common info about 461 – 468
Differential lock, with control
Tansverse differential lock, checking and adjusting (Applicable for all axles)
POWER TAKE OFF
Power take off, between engine and gearbox (ART)
BRAKE
Comprehensive info about brakes
WHEEL BRAKE
General, common info about 511 – 519
Front wheel brake, dry brake
HYDRAULIC BRAKE SYSTEM
General, common info about 520 – 522
PARKING BRAKE
General, common info about 551 – 554
Brake control, mechanical
Propeller shaft brake
COMPRESSED-AIR BRAKE
General, common info about 561 – 565
Compressor; regulator; anti-freez unit
Compressed-air tank, with mounting
Valves, compressed-air
STEERING
Comprehensive info, steering
Steering gear
Steering arm; steering linkage; track rod
Hydraulic equipment
Supplementary steering
FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
FRAME
General, common info about 711 – 718
Frame, complete
SUSPENSION
General, common info about 725 – 727
Hollow rubber spring, bump stop
FRAME LINK
General, frame link complete
Bearings
AXLE SUSPENSION
Suspension, front axle
Bogie suspension
WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel
Spacers; stone protection ring; fastener
MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
CAB, NAKED; CANOPY
TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
Glass; sealing moulding
HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
WORKING HYDRAULICS; SERVO HYDRAULICS
General, common info about 911 – 917
Hydraulic system-diagram and position of components, 4 x 4 w.e.fr. ser. no. 4066Ţ€“
Tank; line; oil cooling; filter; breather; filling pump
Working hydraulics
Tipping control cable, fitting and adjusting, 4 x 4 up to ser. no. Ţ€“4065
Pump, working hydraulics
LOAD CARRIER
Hauler/platform body, incl. tipping cylinder; heating; tail gate
Hydraulic cylinders, changing piston rod seals (using SVO 3579B and SVO 3597)