Toyota FDC33, FDC35, FDC40, FDC45 Forklift Repair Manual

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the Toyota Forklift FDC33, 35, 40, 45 Series, FGC33, 35, 40, 45 Series.

This repair manual contains the latest information available as of DECEMBER, 1982. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.

For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
ENGINE
TORQUE CONVERTER
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
APPENDIX
Genuine Toyota parts
Genuine Toyota parts should be used even in the replacement of packings, gaskets, “O” rings, and similar parts.
Repairs on electrical system
Before doing any repairs on the electrical system, disconnect the cables from the battery terminals.
Always disconnect the (-) cable first.
Tightening torque when installing
Be sure to observe the tightening torque given in this manual. If not specified, tighten to the torque listed in ‘’Tightening Torques for Standard Bolts’’.