Toyota 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual

Format: PDF

Language: English

Model Covered: 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50

TOYOTA 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual – 598 Pages

Supplement Manual – 136 Pages

Three Way Catalytic System – 102 Pages

Wiring Diagram – 26 Pages

TOYOTA 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual

Format: PDF

Language: English

Model Covered: 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50

TOYOTA 7FGCU35, 7FGCU45, 7FGCU55, 7FGCU60, 7FGCU70, 7FGAU50 Forklift Repair Manual – 598 Pages

Supplement Manual – 136 Pages

Three Way Catalytic System – 102 Pages

Wiring Diagram – 26 Pages

This manual covers the inspection, adjustment and repair procedures for the chassis and material handling system, with engine-related coverage limited to the listed topics of the Toyota Forklift 7FGU/7FDU35 – 80 series and 7FGCU35 – 70 series.

Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.

For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL

ENGINE

TORQUE CONVERTER &

TRANSMISSION

PROPELLER SHAFT

DIFFERENTIAL

FRONT AXLE

REAR AXLE

STEERING

BRAKE

BODY

MATERIAL HANDLING SYSTEM

MAST

CYLINDER

OIL PUMP

OIL CONTROL VALVE

SAS

APPENDIX

PRECAUTIONS FOR REPAIR

Repair operation

1. Carefully protect electrical parts from direct water pressure (1 00 kPa (1 kgf/cm2) [I 4 psi]) application during vehicle washing.

2. After any repair, always conduct the final inspection according to the specified procedure.

3. Never attempt at electrical wiring modification. (Never install any electrical parts other than OPT.)

Parts handling

1. Handle each part with care. Especially avoid any impact on controller sensor parts as it will bring about adverse influence.

2. Sensor adjustment is necessary after repairing a part related to each sensor.

3. When installing the throttle switch, avoid incorrect connection of the max. (full) side and min. (idle) side. (The shorter wiring is for the min. side.)

4. Three types of controllers are used selectively according to the vehicle model.