Toyota 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual

TOYOTA 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual – 918 Pages

Supplement Manual – 91 Pages

Toyota 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual

Format: PDF

Language: English

Model Covered: 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25

TOYOTA 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25 Forklift Repair Manual – 918 Pages

Supplement Manual – 91 Pages

This documentation covers service of the chassis, electrical controller, motors and material-handling system of the Toyota electric-powered forklifts in the 7FBCU15 to 55 series. The listing targets remain the five models named in the specifications.

This repair manual contains the latest information available. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.

Table of content of the Repair Service Manual

GENERAL

BATTERY

MULTI-DISPLAY FUNCTIONS

TROUBLESHOOTING

MOTOR

DRIVE UNIT

FRONT AXLE

REAR AXLE

STEERING

BRAKE

BODY

MATERIAL HANDLING SYSTEM

MAST

CYLINDER

OIL PUMP

SAS FUNCTIONS

APPENDIX

1. Safe operation

(1) After jacking up, always support with wooden blocks or rigid stands.

(2) When hoisting the vehicle or its heavy component, use wire rope(s) with a sufficient reserve in load capacity.

(3) Always disconnect the battery plug before the inspection or servicing of electrical parts.

2. Tactful operation

(1) Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure gauge, etc.) and SSTs before starting operation.

(2) Before disconnecting wiring, always check the cable color and wiring state.

(3) When overhauling functional parts, complicated portions or related mechanisms, arrange the parts neatly to prevent confusion.

(4) When disassembling and inspecting such a precision part as the control valve, use clean tools and operate in a clean location.

(5) Follow the described procedures for disassembly, inspection and reassembly.

(6) Replace, gaskets, packing and O-rings with new ones each time they are disassembled.

(7) Use genuine Toyota parts for replacement.

(8) Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.

(Tighten to the center of the specified tightening torque range.)

If no tightening torque is specified, tighten the bolt or nut according to the standard tightening

torque table.