Toyota 6HBW20 Powered Pallet Walkie Service Repair Manual

S/N 10011 and Up
S/N 17001 and UP
This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the TOYOTA Powered Pallet Walkie 6HBW20.
For the service procedures of the mounted engine, read repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

How to Use This Manual explains the manual format and design and contains the

Table of Contents and START page.

Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
Systems Overview includes truck specifications and theory of operation information.
Planned Maintenance outlines the recommended schedule of preventive senices to keep your truck working most efficiently.
Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in
order to isolate a failing component.
TS 1 : START TROUBLESHOOTING on page 5-28 will guide you to the
individual troubleshooting symptom chart you need.
Once you’re familiar with the symptoms listed, you may instead simply find the symptom chart from the List of
Troubleshooting Charts on page 5-25.
When you complete a troubleshooting procedure, be sure to follow the steps in the END 1 : End of Troubleshooting Procedure on page 5-3 1.

Component Procedures give step-by-step procedures for testing, removal, installation, and adjustment of individual truck components. Components are listed in an order which considers: Frequency of attention

Physical attachment (e.g., brake must be removed before drive motor)
Functional relation (e.g., drive motor and drive unit components are grouped together)