Toyota 6BWC10, 6BWC15, 6BWC20, 6BWS11, 6BWS15, 6BWS20, 6BWR15 Repair Manual

Toyota 6BWC10, 6BWC15, 6BWC20, 6BWS11, 6BWS15, 6BWS20, 6BWR15 Repair Manual – 468 Pages
Wiring Manual – 7 Pages

Inspection, adjustment and repair coverage includes electric drive and pump motors, chassis and material-handling systems for the TOYOTA 6BWC10, 6BWC15, 6BWC20, 6BWS11, 6BWS15, 6BWS20, and 6BWR15 stackers. Design changes may cause differences between the manual and machine. The source refers to Toyota Industrial Equipment Parts & Service News for updates and modifications.

Highlights of the Manual
1. Safety and Standards
Safety instructions (general, battery, static, welding).
Warning symbols and levels, prohibitory and ordinance symbols.
2. Machine Overview
Truck dimensions, applications, data plates, and main components.
Presentation of walkie trucks with detailed side views.
3. Maintenance Guidelines
Planned maintenance schedules for daily, monthly, and yearly intervals.
Lubrication charts, oil/grease specifications, and adjustment points.
4. Inspection and Repair
Frame and chassis inspections, battery rollers, and covers.
Drive wheel, support wheel, and caster maintenance and adjustment.
Load wheel installation and repair procedures.
5. Motors and Transmission
Maintenance schedules and troubleshooting for pump and drive motors.
Motor component disassembly, inspection, and reassembly.
Transmission troubleshooting, repair, and assembly.
6. Braking System
Parking brake operation and adjustment.
Brake shoe removal and installation.
7. Hydraulic System
System functions, schematics, and fluid selection.
Repair and maintenance of pumps, valves, cylinders, and tanks.
8. Electrical Functions
Electrical schematics, symbols, and battery maintenance.
Troubleshooting controllers, hourmeters, and lift interrupts.
Overview of transistor controllers and diagnostic tools.
9. Mast and Fork System
Maintenance, repair, and adjustment of mast stages and lift chains.
Procedures for sideshifters, reach adjustments, and carriage components.
10. Handset and Diagnostics
Handset operation, menu navigation, real-time monitoring, and fault reading.
Programmer setup, parameter changes, and cloning settings.
Structure of the Manual
Each section provides step-by-step procedures for removal, inspection, installation, and assembly.
Comprehensive troubleshooting charts for diagnosing system issues.
Technical specifications, conversion charts, and adjustment points are detailed for precise service.