Toro Workman MDE Electric Vehicle Service Repair Manual

Table of Content – Workman MDE Electric Vehicle

Preface
1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking and Other Instructions
Jacking Vehicle
Towing Vehicle
Transporting Vehicle
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Other Torque Specifications
Conversion Factors
3 – Electrical System
Component Testing
On, Off Switch
Battery Discharge Indicator and Hour Meter Gauge
Vehicle Direction (Forward, Reverse) and Headlight Switches
Vehicle Status Light
Supervisor Speed Limit Switch
Audio Alarm (Reverse)
Charger Interlock Switch
Main and Accessories Contactors
Fuses
Fusible Links
Accelerator Switch
Accelerator Potentiometer
Controller
General Information
Operator’s Manual
Opening Battery Circuit
Electrical Diagrams
Vehicle Operation
Special Tools
Multimeter
Battery Terminal Protector
Dielectric Gel
Battery Watering Dispenser
Battery Hydrometer
Battery Lift Strap
36, 48 Volt Battery Discharge Unit
Troubleshooting
General Run Problems
Battery Charger Operation
Battery Charger Problems
Adjustments
Accelerator Switch Adjustment
Accelerator Potentiometer Adjustment (Potentiometer with Short Lever)
Accelerator Potentiometer Adjustment (Potentiometer with Long Lever)
Accelerator System Calibration
Component Testing
On, Off Switch
Battery Discharge Indicator and Hour Meter Gauge
Vehicle Direction (Forward, Reverse) and Headlight Switches
Vehicle Status Light
Supervisor Speed Limit Switch
Audio Alarm (Reverse)
Charger Interlock Switch
Main and Accessories Contactors
Fuses
Fusible Links
Accelerator Switch
Accelerator Potentiometer
Controller
Service and Repairs
Battery Service
Traction Motor Brushes
Traction Motor
Traction Motor Service
Battery Charger
Lester Charger Service Guide
4 – Transaxle and Brakes
General Information
Operator’s Manual
Specifications
Troubleshooting
Brakes
Service and Repairs
Rear Wheels and Brakes
Rear Brake Service
Hydraulic Brake System
Bleed Brake System
Front Brake Calipers
Brake Master Cylinder
Brake Master Cylinder Service
Parking Brake
Transaxle
Transaxle Service
Dana Spicer Axle Manual
5 – Chassis
General Information
Operator’s Manual
Specifications
Special Tools
Troubleshooting
Suspension and Steering
Adjustments
Adjust Front Wheel Camber
Adjust Front Wheel Toe–in
Service and Repairs
Check Tire Pressure
Inspect Tires and Wheels
Upper Steering
Steering Gearbox
Lower Steering and Front Wheels
Front Shock Absorbers
A–arms and Front Suspension
Frame Pivot Yoke
Seat Base
Front Hood
Cargo Box (Serial Number Below 311000000)
Cargo Box (Serial Number Above 311000000)
6 – Electrical Diagrams
Electrical Schematic
On, Off Switch Turned On
Run Circuit (Forward)
Battery Charging Circuit
Electrical Harness Drawing (Serial Number Below 310000000)
Electrial Harness Wiring Diagram (Serial Number Below 310000000)
Electrical Harness Drawing (Serial Number Above 310000000)
Electrical Harness Wiring Diagram (Serial Number Above 310000000)