Toro Workman MD, MDX Service Repair Manual

Table of Content – Workman MD, MDX

Title Page
Revision History
Reader Comments
Preface
1 – Safety
Safety Instructions
Supervisor’s Responsibilities
Before Operating
While Operating
Maintenance and Service
Jacking and Other Instructions
Jack Vehicle
Transport Vehicle
Tow Vehicle
Transaxle Neutral Position
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 – Briggs & Stratton Gasoline Engine
General Information
Operator’s Manual
Specifications
Adjustments
Adjust Throttle Cable
Service and Repairs
Cooling System
Air Cleaner
Exhaust System
Fuel Tank
Oil Filter Assembly
Engine
Fuel Evaporative Control System (Serial Number Above 310000000)
Briggs & Stratton Engine Service Repair Manual
4 – Single Cylinder Gasoline Engine
General Information
Operator’s Manual
Specifications
Adjustments
Adjust Throttle Cable (Serial Numbers Below 313000400)
Adjust Throttle Cable (Serial Numbers Above 313000400)
Service and Repairs
Cooling System
Exhaust System
Fuel Tank
Engine
Fuel Evaporative Control System (Serial Number Above 310000000)
Kohler Engine Service Repair Manual
Yamaha MX360 Engine Service Repair Manual
5 – Drive Train
General Information
Operator’s Manual
Specifications
Drive Train Operation
Clutch System Operation
Drive Clutch Operation
Driven Clutch Operation
Special Tools
Adjustments
Adjust Ground Speed (Workman MD with S.N Below 313000400)
Adjust Ground Speed (Workman MDX and Workman MD with S.N Above 313000400)
Adjust Shift Cables
Service and Repairs
Drive Clutch
Drive Clutch Service (SN Below 310000000)
Drive Clutch Service (SN Above 310000000)
Driven Clutch
Driven Clutch Service (SN Below 310000000)
Driven Clutch Service (SN Above 310000000)
Transaxle
Transaxle Service
6 – Electrical System
General Information
Operator’s Manual
Electrical Schematics
Special Tools
Multimeter
Skin-Over Grease
Battery Terminal Protector
Battery Hydrometer
Troubleshooting
Starting Problems
General Run Problems
Electrical System Quick Checks
Battery Test
Charging System Test
Component Testing
Ignition Switch
Hour Meter
Headlight Switch
Start, Run Solenoid
Fuse Block
Accelerator Switch
Starter, Generator & Voltage Regulator
Starter, Generator
Diode Assembly
RPM Shutdown Module (Workman MDX)
Oil Pressure Switch (Workman MDX)
Audio Alarm (Reverse) (Optional)
Reverse Switch (Optional)
Windshield Washer, Wiper Switch (Machines with Operator Cab)
Service and Repairs
Starter, Generator
Starter, Generator Service (Valeo Starter, Generator)
Starter, Generator Service (Advanced Motors and Drives Starter, Generator)
Battery Service
Advanced Motors & Drives Starter, Generator Troubleshooting Guide
7 – Chassis
General Information
Operator’s Manual
Specifications
Special Tools
Troubleshooting
Suspension and Steering
Brakes
Adjustments
Adjust Parking Brake
Adjust Front Wheel Camber
Adjust Front Wheel Toe-in
Service and Repairs
Check Tire Pressure
Inspect Tires and Wheels
Upper Steering (Serial Numbers Below: 316000001)
Steering Gearbox (Serial Numbers Below: 316000001)
Lower Steering and Front Wheels (Serial Numbers Below: 316000001)
Steering Assembly (Serial Numbers Above: 316000001)
Steering Rack Assembly Service (Serial Numbers Above: 316000001)
Front Shock Absorbers
A-arms and Front Suspension (Serial Nubmer Below: 316000001)
A-arms and Front Suspension (Serial Nubmer Above: 316000001)
Frame Pivot Yoke
Swing Arm
Parking Brake
Rear Wheels and Brakes
Rear Brake Service
Front Brake Calipers
Front Brake Caliper Service
Brake Master Cylinder
Brake Master Cylinder Service
Bleed Brake System
Seat Base
Front Hood
Cargo Box (SN Below 311000000)
Cargo Box (SN Above 311000000)
Windshield Wiper Assembly (Machines with Operator Cab)
8 – Electrical Drawings
Electrical Schematic MD
Electrical Schematic MDX
Workman MDX Electrical Schematic (Serial Numbers 400000001 to 401400000)Workman MDX
Workman MDX Electrical Schematic (Serial Numbers 401400001 to 403450000)
Workman MDX Electrical Schematic (Serial Numbers Above 403450001)
Start Circuits (Workman MDX Schematic Shown)
Run Circuits (Workman MDX Schematic Shown)
Workman MD and MDX Main Electrical Harness Drawing (Serial Number Below 280999999)
Workman MD and MDX Main Electrical Harness Wiring Diagram (Serial Number Below 280999999)
Workman MD and MDX Main Electrical Harness Drawing (Serial Number From 290000001 to 310000800)
Workman MD and MDX Main Electrical Harness Wiring Diagram (Serial Number From 290000001 to 310000800)
Workman MD and MDX Main Electrical Harness Drawing (Serial Number 310000800 to 316000000)
Workman MD and MDX Main Electrical Harness Wiring Diagram (Serial Numbers 310000800 to 316000000)
Workman MDX Main Electrical Harness Diagram(Serial Numbers 316000001 to 31699999)
Main Electrical Harness Wiring Diagram(Serial Numbers 316000001 to 31699999)
Main Electrical Harness DiagramSerial Numbers 400000000 to 401400000)
Main Electrical Harness Wiring Diagram(Serial Numbers 400000000 to 401400000)
Main Electrical Harness Diagram(Serial Numbers 401400001 to 403450000)
Main Electrical Harness Wiring Diagram(Serial Numbers 401400001 to 403450000)
Main Electrical Harness Diagram(Serial Numbers Above 403450001)
Main Electrical Harness Wiring Diagram(Serial Numbers Above 403450001)
Workman MD Engine Electrical Harness
Workman MDX Engine Electrical Harness (Serial Number Below 401400000)
Workman MDX Engine Electrical Harness and Wiring Diagram (Serial Numbers Above 401400001)
Wire Harness Drawing−Cab HeadlinerWorkman MDX