Toro Workman HD, HDX, HDX-D (HD S.N below 314000000, HDX, HDX-D with Briggs Daihatsu & Kohler Engines) Service Repair Manual

Table of Content – Workman HD, HDX, HDX-D (HD S.N below 314000000, HDX, HDX-D with Briggs Daihatsu & Kohler Engines)

Preface
1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Vehicle
Using Bed Safety Support
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
3 – Briggs, Daihatsu Gasoline Engine
Specifications
General Information
Operator’s Manual
Adding Oil to Engine
Engine Electronic Controller
Adjustments
Engine Speed Adjustment
Engine Diagnostics
Check Engine Light
Service and Repairs
Air Cleaner System
Fuel Tank
Fuel Pump
Exhaust System
Radiator
Engine
Engine Throttle Bracket
EFI System
Overview
EFI System Components
EFI Troubleshooting
Briggs & Stratton 3LC Gas Engine Repair Manual
Briggs & Stratton EFI Troubleshooting Guide
4 – Briggs & Stratton Diesel Engine
Specifications
General Information
Operator’s Manual
Adding Oil to Engine
Adjustments
Adjust Engine Speed
Service and Repairs
Air Cleaner System
Fuel Tank
Exhaust System
Radiator
Engine
Engine Throttle Bracket
Briggs & Stratton 3LC Diesel Engine Repair Manual
5 – Kohler Gasoline Engine
Specifications
General Information
Operator’s Manual
Service and Repairs
Cooling System
Fuel Tank
Exhaust System
Engine
Kohler Engine Service Repair Manual
6 – Drive Train
Specifications
General Information
Drive Train Operation
Operator’s Manual
Special Tools
Clutch Alignment Tool
Adjustments
PTO Cable Adjustment (If Equipped)
Troubleshooting
Clutch
Transaxle
Service and Repairs
Shift Cable Replacement
Driveshaft
Driveshaft Cross and Bearing Service
PTO Removal and Installation (If Equipped)
Transaxle
Clutch Service
Transaxle Service
Transaxle Disassembly
Transaxle Inspection
Transaxle Assembly
Power Take–Off (PTO) Service (If Equipped)
Disassembly
Inspection
Assembly
7 – Chassis
Specifications
General Information
Operator’s Manual
Tire Pressure
Special Tools
Compression Spring Tool
Troubleshooting
Suspension and Steering
Brakes
Service and Repairs
Wheel Assembly
Brake System
Brake Caliper Service
Parking Brake Caliper Service
Bleed Brake System
Brake Master Cylinder
Brake Master Cylinder Service
Parking Brake Cable
Wheel Hub
Steering Assembly
Front Control Arms
Front Compression Spring Service
Front Shock Absorber
Rear Shock Absorber
Rear Leaf Spring
Front Wheel Alignment
Steering Wheel
Seat Base
Hood
8 – Electrical System
Electrical Schematics
Special Tools
Digital Multimeter
Skin–Over Grease
Dielectric Gel
Battery Terminal Protector
Battery Hydrometer
Troubleshooting
Electrical System Quick Checks
Component Testing
Ignition (Key) Switch
Gauge Cluster
Fuses
Headlight Switch
Brake Switch
Clutch Switch
Hydraulic Lift Lever Interlock Switch
3rd — High Lockout Key Switch
Transaxle Switches
Power Relay (Four Terminals)
Relay (Five Terminals)
Diodes
Fusible Link
Fuel Gauge Sender
Fuel Pump (Workman HDX)
Temperature Sender (Workman HDX and HDX–D)
Thermal Fan Switch (Workman HDX and HDX–D)
Speed Sensor (Workman HDX and HDX–D)
Glow Plug Timer (Workman HDX–D)
Delay Timer (Vehicles with 4WD)
High Flow Hydraulics Kit Switch (Vehicles with High Flow Hydraulics Kit)
Hydraulic Solenoid Valve Coil (Vehicles with High Flow Hydraulics Kit)
Rear PTO Switch (Optional Kit)
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test (Workman HDX–D)
Verify Interlock System Operation
Service and Repairs
Battery Storage
Battery Care
Battery Service
Headlights
Tail Lamps
9 – Hydraulic System
Specifications
General Information
Operator’s Manual
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O–Ring Face Seal Fitting)
Hydraulic Fitting Installation
Hydraulic Schematics
Vehicle Hydraulic Schematic
High Flow Hydraulics Kit (If Equipped) Schematic
Hydraulic Circuit Operation
Steering Circuit
Raise and Lower Bed
High Flow Hydraulic Circuit
Special Tools
Hydraulic Pressure Test Kit
Hydraulic Tester (Pressure and Flow)
Hydraulic Test Fitting Kit
O–ring Kit
Male Coupler (For High Flow Hydraulics Kit)
Troubleshooting
Testing
Before Performing Hydraulic Tests
Precautions For Hydraulic Testing
Gear Pump Flow and System Relief Pressure (Workman HDX and HDX–D)
Gear Pump Flow and System Relief Pressure (Workman HD)
Steering Control Valve and Steering Cylinder
Lift Cylinder Internal Leakage
High Flow Hydraulics Kit (If Equipped) Gear Pump Flow and Relief Pressure
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Gear Pump (Workman HDX and HDX–D)
Gear Pump (Workman HD)
Gear Pump Service
Gear Pump Service (Vehicles with High Flow Hydraulics Kit)
Lift Valve
Lift Valve Service
Steering Control Valve
Steering Control Valve Service
Steering Cylinder
Steering Cylinder Service
Lift Cylinder
Lift Cylinder Service
Hydraulic Manifold (High Flow Hydraulics Kit)
Sauer Danfoss Steering Control Service Repair Manual
10 – Front Wheel Drive (4WD)
Specifications
General Information
Operator’s Manual
Service and Repairs
CV Axle Assembly
Inspect CV Axle Boot and Test CV Axle
Differential Driveshaft
Driveshaft Cross and Bearing Service
Front Differential
Front Differential Service
Front Differential Disassembly
Front Differential Assembly
Front Wheel Drive Differential
11 – Electrical Drawings
Workman HD Schematic
Workman HDX Schematic
Workman HDX-D Schematic
Workman HD Start Circuits
Workman HD Run Circuits
Workman HDX Start Circuits
Workman HDX Run Circuits
Workman HDX-D Glow Plug Circuits
Workman HDX-D Start Circuits
Workman HDX-D Run Circuits
Front Wire Harness (All Models)
Front Wiring Diagram (All Models)
Workman HD Rear Wire Harness
Workman HD Rear Wiring Diagram
Workman HDX Rear Wire Harness
Workman HDX Rear Wiring Diagram
Workman HDX-D Rear Wire Harness
Workman HDX-D Rear Wiring Diagram