Toro Workman GTX Electric & Lithium Service Repair Manual

Table of Content – Workman GTX Electric & Lithium

Title Page
Revision History
Reader Comments
Preface
1 – Safety
Safety Instructions
Supervisor’s Responsibilities
Before Operating
While Operating
Maintenance and Service
Jacking and Other Instructions
Jacking Vehicle
Towing Vehicle
Transporting Vehicle
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Other Torque Specifications
Conversion Factors
3A – Electrical System
General Information
Operator’s Manual
Electrical Drawings
Rear Frame Panel Cover
Opening Battery Circuit
Vehicle Operation
Special Tools
Multimeter
Battery Terminal Protector
Dielectric Gel
Hand Pump Hose Assembly
Battery Lift Strap
Battery Hydrometer
36, 48 Volt Battery Discharge Unit
Troubleshooting
General Run Problems
Battery Charger Operation
Battery Charger Problems
Component Testing
Key Switch
Fuses
Battery Discharge Indicator
Light Switch
Direction Selector Switch
Status Indicator Light
Supervision Speed Limit Switch
Parking Brake Switch
USB Charge Port
Main Contactor (48 VDC)
Accelerator Pedal
Traction Motor
On-board Battery Charger
Controller
Diode Assembly
Reverse Audio Alarm (If Equipped)
Service and Repairs
Battery Service
Traction Motor
Traction Motor Service
Controller
On-board Battery Charger
3B-Electrical System – Lithium
General Information
Vehicle Operation
T: Display
CAN bus Communications
SC1: Lithium–Ion Battery Controller
SC2: Traction Controller
Special Tools
Multimeter
Battery Terminal Protector
Dielectric Gel
Lithium–Ion Battery Shipping Kit
Troubleshooting
Operator Advisories
Machine Faults
General Run Problems
Battery Charger Problems
Battery Charger Error Codes
Battery Charger Fault Codes
Component Testing
Fuses
CAN bus
T: Display
SC1: Lithium–Ion Battery Controller (BMS)
SC2: Traction Controller
Key Switch
Light Switch
Direction Selector Switch
Supervision Speed Limit Switch
Parking Brake Switch
USB Charge Port
Main Contactor (48 VDC)
Accelerator Pedal
Traction Motor
On–board Battery Charger
Diode Assembly
CAN bus Terminator Resistor
Reverse Audio Alarm (If Equipped)
Service and Repairs
Battery Service
Battery Removal
Battery Installation
Caring for the Lithium–Ion Batteries
Battery Charging
Battery Storage
Shipping and Transporting the Lithium–IonBatteries
Traction Motor
Traction Motor Service
SC2: Traction Controller
SC1: Lithium–Ion Battery Controller (BMS)
On-board Battery Charger
4 – Transaxle
General Information
Operator’s Manual
Specifications
Service and Repairs
Transaxle Assembly
Transaxle Assembly Service
5 – Chassis
General Information
Operator’s Manual
Thread Forming Fasteners
Specifications
Special Tools
Spanner Wrench
Shock Spring Compressor
Tools for Frame Extension Kit
Troubleshooting
Suspension and Steering
Brakes
Adjustments
Adjust Parking Brake
Adjust Front Wheel Toe-in
Service and Repairs
Check Tire Pressure
Inspect Tires and Wheels
Front Wheels and Hubs
Rear Wheels and Hubs
Front Brake Calipers
Front Brake Caliper Service
Rear Brake Calipers
Rear Brake Caliper Service
Parking Brake Cables and Lever Assembly
Brake Master Cylinder
Brake Master Cylinder Service
Bleed Brake System
Steering Assembly
Steering Rack Assembly Service
Front Suspension
Rear Suspension
Swing Arm Mount Assembly
Seat Base
Dash
Front Fenders, Hood and Bumper
Cargo Bed
6 – Electrical Drawings
Electrical Drawing Designations
Electrical Schematic
Workman GTX Electric (Serial Numbers Below 403448000)
Workman GTX Electric (Serial Numbers Above 403448001)
Workman GTX -Lithium
Electrical Circuit Drawings
ON Circuit (Key Switch in ON Position)
Run Circuits (Forward)
Battery Charging Circuit
Wire Harnesses
Workman GTX Electric Wire Harness − Main (Serial Numbers Below 403448000
Workman GTX Electric Wire Haness Drawing – Main(Serial Numbers Above 403448001)
Workman GTX LithiumWire Haness Drawing — Main
Wire Harness − Cab Power Supply
Wire Harness − Cab Model 07142
Wire Harness − Light Kit (Cab)
Wire Harness − Light Kit (No Cab)
Wire Harness − EU Tail Light Kit
Wire Harness − Power Upgrade
Workman GTX ElectricWireless Hourmeter Wire Haness Diagram
Workman GTX LithiumCharger Interface Wire Haness Diagram