Toro Sand Pro, Infield Pro 3040, 5040 (Models 8703, 8705) Service Repair Manual

Table of Content – Sand Pro, Infield Pro 3040, 5040 (Models 8703, 8705)

Title Page
Revision History
Reader Comments
Preface
1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Decimal and Millimeter Equivalents
U.S. to Metric Conversions
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 – Engine
Introduction
Specifications
General Information
Fuel Shut Off Valve
Service and Repairs
Cooling System
Air Cleaner Assembly
Fuel Tank
Engine
Briggs & Stratton V-Twin Engine Service Repair Manual
4 – Hydraulic System
Specifications
General Information
Hydraulic Hoses
Hydraulic Fitting Installation
Towing
Relieving Hydraulic System Pressure
Traction Circuit Component Failure
Optional Hydraulic Accessories
Hydraulic Schematics
Hydraulic Flow Diagrams
Special Tools
Hydraulic Pressure Test Kit
Hydraulic Tester (Pressure and Flow)
Hydraulic Test Fitting Kit
Measuring Container
O–Ring Kit
Wheel Hub Puller
High Pressure Hydraulic Oil Filter
Troubleshooting
Testing
Before Performing Hydraulic Tests
Precautions for Hydraulic Testing
Charge Pressure and Implement Relief Valve (R1) Pressure Tests
Traction Relief Valve (R3) Pressure Test
Traction Pump (P1) Flow Test
Wheel Motor Efficiency Test
Charge Pump (P2) Flow Test
Steering Cylinder Internal Leakage Test (Sand Pro 5040 and Infield Pro 5040)
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Flush Hydraulic System
Charge Hydraulic System
Hydraulic Tank
Oil Cooler
Front Wheel Motor
Rear Wheel Motor
Wheel Motor Service
Lift Control Valve
Lift Control Valve Service
Pump Control Assembly
Hydrostat
Hydrostat Service
Lift Cylinder
Lift Cylinder Service
Steering Control Valve (Sand Pro 5040 and Infield Pro 5040)
Steering Control Valve Service (Sand Pro 5040 and Infield Pro 5040)
Steering Cylinder (Sand Pro 5040 and Infield Pro 5040)
Steering Cylinder Service (Sand Pro 5040 and Infield Pro 5040)
Parker Torqmotor Service Procedure
Danfoss Series 15 Transmission Repair Manual
Danfoss Series 15 Transmission Service Repair Manual
Danfoss Steering Unit Service Repair Manual
5 – Electrical System
Electrical Schematic and Drawings
Special Tools
Multimeter
Skin–Over Grease
Battery Terminal Protector
Battery Hydrometer
Spark Tester
Troubleshooting
Electrical System Quick Checks
Component Testing
Ignition Switch
Starter Solenoid
Hour Meter
Diode Assemblies
Charge, Start and Interlock Relays
Seat Switch
Traction Neutral Switch
Battery Test (Open Circuit Test)
Charging System Test
Service and Repairs
Battery Storage
Battery Care
Battery Service
6 – Chassis
Specifications
Special Tools
Wheel Hub Puller
Service and Repairs
Front Wheel
Rear Wheel
Console
Parking Brake
Parking Brake Cable
Hitch Assembly
Steering Box (Sand Pro 3040 and Infield Pro 3040)
Steering Box Service (Sand Pro 3040 and Infield Pro 3040)
Front Castor Fork (Sand Pro 3040 and Infield Pro 3040)
Front Castor Fork (Sand Pro 5040 and Infield Pro 5040)
Operator Seat
7 – Electrical Diagrams
Circuit Diagram – Crank Circuits
Circuit Diagram – Run Circuits
Electrical Schematic (machine serial numbers below 400000000)
Electrical Schematic (machine serial numbers 400000000 to 4034050000)
Electrical Schematic (machine serial numbers above 4034050000)
Machine Wire Harness Drawing (machine serial numbers below 400000000)
Machine Wire Harness Diagram (machine serial numbers below 400000000)
Machine Wire Harness Drawing (machine serial numbers 400000000 to 403405000)
Machine Wire Harness Diagram (machine serial numbers 400000000 to 403405000)
Machine Wire Harness Drawing (machine serial numbers above 403405000)
Machine Wire Harness Diagram (machine serial numbers above 403405000)
Optional Light Kit Wire Harness
Optional Rear Remote Hydraulic Kit Wire Harness (machine serial numbers below 403350000)
Optional Rear Remote Hydraulic Kit Wire Harness (machine serial numbers above 403350001)
Optional Hydraulic Switch Kit Wire Harness (machine serial numbers 400000000 to 403000000)
Optional Hydraulic Switch Kit Wire Harness (machine serial numbers above 403000001)