Toro Sand Pro 3040, 5040 (Models 08743, 08745) Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Sand Pro 3040, 5040 (Models 08743, 08745)

Title Page
Revision History
Reader Comments
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Think Safety First
Jacking Instructions
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Engine Specifications (Model 08743)
Engine Specifications (Model 08745)
Hydraulic System Specifications
Chassis Specifications
Torque Specifications
Calculating the Torque Values When Using a Drive-Adapter Wrench
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools

Chapter 3 : Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Troubleshooting – Hydraulic
General Hydraulic System Problems
Traction System Problems
Steering System Problems (Model 08745 Only)
Attachment Lift, Lower Problems
Attachment Hydraulic Problems
Troubleshooting – Electrical
Starting Problems
General Run Problems
Attachment Electrical Problems

Chapter 4 : Engine

General Information
Traction Unit Operator’s Manual
Briggs & Stratton Service Repair Manual
Fuel Shut-Off Valve
Adjustments
Adjusting the Engine Controls
Service and Repairs
Cooling System
Air Cleaner Assembly
Fuel System
Engine
Briggs & Stratton V-Twin Engine Service Repair Manual

Chapter 5 : Hydraulic System

General Information
Traction Unit Operator’s Manual and Accessory Installation Instructions
Relieving Pressure from the Hydraulic System
Towing the Traction Unit
Traction Circuit Component Failure
Hydraulic Hoses
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fitting)
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
Hydraulic Schematics
Hydraulic Flow Diagrams
Traction Circuit
Steering Circuit (Model 08745)
Lift Circuit
Rear Remote Hydraulic Circuit (Optional)
Switch Kit Hydraulic Circuit (Optional)
Testing the Hydraulic System
Hydraulic Test Selection
Testing the Traction Circuit – Charge Pressure
Testing the Traction Circuit – Wheel Motor Efficiency
Testing the Traction Circuit – Traction Pump (P1) Flow and Relief Pressure
Testing the Lift and Steering Circuit – Implement, Charge Pump (P2) Flow and Circuit Relief
Testing the Steering Circuit (Model 08745 only) – Steering Cylinder Internal Leakage
Testing the Lift Circuit – Lift Cylinder Internal Leakage
Testing the Optional Attachment Circuit – Attachment Pump (P3) Flow and Circuit Relief
Adjustments
Adjusting the Traction System for Neutral
Service and Repairs
General Precautions for Removing and Installing the Hydraulic System Components
Checking the Hydraulic Lines and Hoses
Flushing the Hydraulic System
Filtering the Closed-loop Traction Circuit
Priming the Hydraulic Pumps
Charging the Hydraulic System
Hydraulic Tank
Hydraulic Fluid Cooler
Piston (traction) Pump
Servicing the Piston (traction) Pump
Wheel Motors
Servicing the Wheel Motors
Traction Relief Manifold
Rear Lift Relief Manifold (Model 08743)
Servicing a Hydraulic Cartridge Valve
Lift Control Valve
Servicing the Lift Control Valve
Rear Lift Cylinder
Servicing the Rear Lift Cylinder
Steering Control Valve (Model 08745)
Servicing the Steering Control Valve (Model 08745)
Steering Cylinder (Model 08745)
Servicing the Steering Cylinder (Model 08745)
Front Lift Cylinder (Optional)
Servicing the Front Lift Cylinder (Optional)
Rear Remote Hydraulics (Optional) or Switch Kit (Optional) Hydraulic Pump
Servicing the Optional Rear Remote Hydraulics or Optional Switch Kit Hydraulic Pump
Rear Remote Hydraulics Manifold (Optional)
Hydraulic Switch Kit Manifold (Optional)
Servicing the Optional Hydraulic Switch Kit Manifold
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Chapter 6 : Electrical System

General Information
Traction Unit Operator’s Manual and Accessory Installation Instructions
Electrical Schematics and Wire Harness Drawings, Diagrams
Electrical System Quick Checks
Testing the Charging System
Checking the Operation of the Safety Interlock Switches
Testing the Electrical Components
Fusible Links
Fuses
Key Switch
Starter Solenoid
Hour Meter
Seat Switch
Traction Neutral Switch
Relays with 5 Terminals
Diode Assemblies
Hydraulic Solenoid Valve Coils (Optional)
PTO Switch (Optional)
Mode Select Switch (Optional)
Light Switch (Optional)
Service and Repairs
Caring for the Battery
Storing the Battery
Servicing the Battery

Chapter 7 : Chassis

General Information
Traction Unit Operator’s Manual and Accessory Installation Instructions
Service and Repairs
Wheels
Parking Brake
Traction Pedal and Control Assembly
Steering Wheel
Steering Gear Box (Model 08743)
Servicing the Steering Gear Box (Model 08743)
Front Fork
Hitch Assembly
Operator’s Console
Operator Seat
Appendix A: Foldout Drawings
Electrical Drawing Designations
Hydraulic Schematic – Sand Pro 3040
Hydraulic Schematic – Sand Pro 5040
Electrical Schematic – Sand Pro 3040, 5040
Wire Harness Drawing – Sand Pro 3040, 5040
Wire Harness Diagram – Sand Pro 3040, 5040
Wire Harness – Rear Remote Hydraulics (Optional)
Wire Harness – Switch Kit (Optional)