Toro Sand Pro 2020 Service Repair Manual

Table of Content – Sand Pro 2020

Preface
1 – Safety
General Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Conversion Charts
General Torque Specifications
Lubrication
Service History Report
Maintenance Schedule
Daily Maintenance Checklist
Maintenance Work Order
3 – Engine
Introduction
Specifications
General Information
Check Engine Oil
Fuel Shutoff Valve
Fill Fuel Tank
Adjustments
Throttle Control
Choke Control
Service and Repairs
Change Engine Oil and Filter
Air Cleaner
Remote Air Cleaner
Throttle and Choke Controls
Replace Fuel Filter
Remote Air Cleaner (SP 2020, 3020)
Remote Air Cleaner (SP 5020)
Muffler (SP 5020)
Muffler (SP 2020, 3020)
Fuel Tank (SP 2020, 3020)
Fuel Tank (SP 5020)
Engine (SP 2020, 3020)
Replace Spark Plugs
Engine (SP 5020)
Clean Cylinder Head Fins
Briggs & Stratton Engine
4 – Hydraulic System
Specifications
General Information
Hydraulic Hoses
Hydraulic Fitting Installation
Towing Traction Unit
Check Hydraulic System Fluid
Hydraulic Schematics
Hydraulic Flow Diagrams
Traction Forward
Traction Reverse
Retract and Extend Lift Cylinder
Special Tools
Hydraulic Pressure Test Kit
Hydraulic Tester (Pressure and Flow)
Hydraulic Test Fitting Kit
Hydraulic Test Fittings
Troubleshooting
Testing
Before Performing Hydraulic Tests
TEST NO. 1: Traction Pump Flow (P1)
TEST NO. 2: Charge Relief Valve (R2) and Implement Relief Valve (R1) Pressure
TEST NO. 3: Charge Pump (P2) Flow
TEST NO. 4: Wheel Motor Efficiency
Adjustments
Adjust Traction Pedal for Neutral
Adjust Traction Pedal for Forward (SP 2020, 3020)
Adjust Traction Pedal for Forward (SP 5020)
Adjust Lift Lever (SP 2020, 3020)
Adjust Lift Lever (SP 5020)
Service and Repairs
Check Hydraulic Lines and Hoses
Charge Hydraulic System
Change Hydraulic System Fluid and Filter
Lift Valve (SP 2020, 3020)
Lift Valve (SP 5020)
Lift Valve
Lift Cylinder (SP 2020, 3020)
Lift Cylinder(SP 5020)
Lift Cylinder Service
Hydrostat (SP 2020, 3020)
Hydrostat (SP 5020)
Flush Hydraulic System
Hydrostat Service
Front Wheel Motor
Rear Wheel Motors (SP 2020, 3020)
Rear Wheel Motors (SP 5020)
Wheel Motor Service
Hydraulic Tank (SP 2020, 3020)
Hydraulic Oil Cooler (SP 2020, 3020)
Hydraulic Tank and Oil Cooler (SP 5020)
5 – Electrical System
Schematics and Diagrams
Special Tools
Troubleshooting
Starting Problems
General Run and Transport Problems
Quick Checks
Battery Test (Open Circuit Test)
Component Testing
Ignition Switch
Hour Meter
Starter Solenoid
Neutral Switch
Service and Repairs
Battery Storage
Battery Care
Battery Service
Check Interlock System
Optional Lights
6 – Wheels, Brakes and Misc.
Specifications
Adjustments
Steering Chain
Brake (SP 2020, 3020)
Brake (SP 5020)
Service and Repairs
Seat (SP 2020, 3020)
Front Wheel (SP 2020)
Front Wheel (SP 3020 and SP 5020)
Rear Wheels and Brakes
Brake Linkages (SP 2020, 3020)
Brake Linkages (SP 5020)
Front Fork and Steering (SP 2020 and Older SP 3020 Models)
Front Fork and Steering (Newer SP 3020 Models)
Seat (SP 5020)
Steering (SP 5020)
Front Fork (SP 5020)
Hood and Dash Panel (SP 2020, 3020)
Fenders (SP 5020)