Toro Reelmaster 5010-H Service Repair Manual

Table of Content – Reelmaster 5010-H

Title Page
Revision History
Reader Comments
Preface

Table Of Contents (Continued)

1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Other Torque Specifications
Conversion Factors
3 – Kubota Diesel Engine
Specifications
General Information
Traction Unit Operator’s Manual
Kubota Workshop Manual
48 VDC Battery Disconnect
Service and Repairs
Air Cleaner Assembly
Exhaust System
Fuel System
Radiator Assembly
Engine
Engine Removal
Engine Installation
Engine Bellhousing Assembly
Kubota Workshop Manual, 05-E4B Series
4 – Hydraulic System
Specifications
General Information
Traction Unit Operator’s Manual
48 VDC Battery Disconnect
Check Hydraulic Fluid
Towing Traction Unit
Hydraulic Hoses
Hydraulic Hose and Tube Installation
Hydraulic Fitting Installation
Relieving Hydraulic System Pressure
Traction Circuit Component Failure
Hydraulic Schematic
Hydraulic Flow Diagrams
Traction Circuit
Lift Circuit: Raise Cutting Units
Lift Circuit: Lower Cutting Units
Steering Circuit
Special Tools
Troubleshooting
General Hydraulic System Problems
Traction Circuit Problems
Lift Circuit Problems
Steering Circuit Problems
Testing
Traction Circuit Relief Valve (R3) and (R4) Pressure Test
Traction Circuit Charge Pressure Test
Gear Pump (P2) Flow Test
Front Wheel Motor Efficiency Test
Piston (Traction) Pump Flow Test
Lift Relief Valve (SVRV) Pressure Test
Gear Pump (P1) Flow Test
Lift Cylinder Internal Leakage Test
Steering Relief Valve (R10) Pressure Test
Steering Cylinder Internal Leakage Test
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Flush Hydraulic System
Filtering Closed- Loop Traction Circuit
Hydraulic System Start- up
Hydraulic Reservoir
Piston (Traction) Pump Control Assembly
Hydraulic Pump Assembly
Piston (Traction) Pump Service
Gear Pump Service
Hydraulic Pump Drive Shaft
Hydraulic Pump Drive Shaft Cross and Bearing Service
Front Wheel Motors
Front Wheel Motor Service
Rear Wheel Motors (Machines with Optional CrossTrax Kit)
Rear Wheel Motor Service (Machines with Optional CrossTrax Kit)
Control Manifold Cartridge Valve Service
Lift Control Manifold
Lift Control Manifold Service
CrossTrax AWD Manifold
CrossTrax AWD Manifold Service
Lift Cylinders
Lift Cylinder Service
Steering Control Valve
Steering Control Valve Service
Steering Cylinder
Steering Cylinder Service
Hydraulic Oil Cooler
Danfoss LPV Closed Circuit Axial Piston Pumps Repair Manual
Danfoss LPV Closed Circuit Axial Piston Pumps Service Instructions
Eaton Delta Motors Parts and Repair Manual
Parker Torqmotor Service Procedure (TC, TB, TE, TJ, TF, TG, TH, and TL Series)
Danfoss Steering Unit Type OSPM Service Repair Manual
5 – Electrical System
General Information
Operator’s Manual
Electrical Drawings
48 VDC Battery Disconnect
Toro Electronic Controller
CAN-bus Communications
Electrical System Operation
12 VDC System Operation
48 VDC System Operation
Special Tools
InfoCenter Display
Splash Screen
Main Information Screens
Access Protected Display Screens
Main Menu Screen
Faults Screen
Service Screen
Diagnostics Screen
Settings Screen
About Screen
Troubleshooting
Operator Advisories
Fault Codes
Starting Problems
General Run and Transport Problems
Cutting Unit Operating Problems
Electrical System Quick Checks
12 VDC Battery Test (Open Circuit Test)
Engine Charging System Test
Glow Plug System Test
Check Operation of Interlock Switches
Adjustments
Traction Neutral Switch
Parking Brake Switch
Cutting Unit Down Limit Switch
Mowith Transport Switch
Component Testing
Ignition Switch
12 VDC System Fuses
48 VDC System Fuses
Engine Speed Switch
Reel Engage, Disengage Switch
Headlight Switch
Seat Switch
Parking Brake Switch
Traction Neutral Switch
Cutting Unit Down Limit Switch
Joystick Raise and Lower Switches
Mowith Transport Switch
Main Power, Glow and 48 VDC Logic Relays
Start Relay
Main Contactor
Toro Electronic Controller (TEC)
Isolation Module
Fusible Link Harness
Diode Assembly
48 VDC System Protection Diode
Location ID Module
Cutting Reel Motor
CAN-bus Termination Resistors
Hydraulic Solenoid Valve Coil
Temperature Sender
Oil Pressure Switch
Fuel Actuator
Fuel Sender
Fuel Pump
Service and Repairs
Hydraulic Solenoid Valve Coils
12 VDC Battery Service
48 VDC Battery Pack Service
48 VDC Electrical Power Connections
Cutting Reel Motor
Cutting Reel Motor Service
Motor, Generator Assembly
Motor, Generator Assembly Service
6 – Chassis
Specifications
General Information
Traction Unit Operator’s Manual
48 VDC Battery Disconnect
Special Tools
Service and Repairs
Wheels
Steering Column
Brake Service
Rear Wheel Bearings (2 Wheel Drive)
Rear Axle
Rear Axle Service
Control Arm
Operator Seat
Mechanical Seat Suspension
Front Lift Arms
Rear Lift Arms
Hood
7 – Cutting Units
Specifications
General Information
Cutting Unit Operator’s Manual
48 VDC Battery Disconnect
Special Tools
Factors That Can Affect Cutting Performance
Set Up and Adjustments
Characteristics
Leveling Rear Roller
Service and Repairs
Cutting Reel Motor
Backlapping
Bedbar Assembly
Bedknife Replacement and Grinding
Bedbar Adjuster Service
Cutting Reel Assembly Removal and Installation
Cutting Reel Assembly Service
Preparing Reel for Grinding
Front Roller
Rear Roller
Roller Service
Rear Roller Brush (Optional)
Rear Roller Brush Drive System (Optional)
8 – Belt Driven Groomer (Optional)
General Information
Groomer Kit Installation Instructions
48 VDC Battery Disconnect
Special Tools
Grooming Performance
Troubleshooting
Groomer Reel Mechanical Problems
Adjustments
Groomer Height, Depth Adjustment
Service and Repairs
Groomer Drive Belt Replacement
Groomer Drive Assembly
Groomer Reel and Groomer Plate Assembly
Groomer Reel Service
Height Adjuster Assembly
9 – Universal Groomer (Optional)
Grooming Performance
Troubleshooting
Groomer Reel Mechanical Problems
Service and Repairs
Gear Box Assembly
Idler Assembly
Groomer Reel
Groomer Reel Service
Grooming Brush (Optional) Service
Height Adjuster Assembly
10 – Foldout Drawings
Electrical Drawing Designations
Hydraulic Schematic
Electrical Schematic (Serial number below 403430000)
Electrical Schematic(Serial numbers above 403430001)
Main Wire Harness Drawing (Serial number below 403430000)
Main Wire Harness Diagram (Serial number below 403430000)
Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
Main Wire Harness Drawing(Serial numbers above 406600000)
Main Wire Harness Drawing(Serial numbers above 406600000)
Seat Wire Harness Drawing
Seat Wire Harness Diagram