Toro Reelmaster 3100-D, 3105-D (SN 403430001 and Up) Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Reelmaster 3100-D, 3105-D (SN 403430001 and Up)

Title Page
Revision History
Reader Comments
NOTES
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Supervisor’s Responsibilities
Before Operating the Machine
While Operating the Machine
Maintenance and Service
Jacking Instructions
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Engine
Hydraulic System
Wheels and Brakes
DPA Cutting Units
Torque Specifications
Calculating the Torque Values When Using a Drive-Adapter Wrench
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools

Chapter 3 : Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Gather Information
Evaluate Potential Causes
Assess Performance
Repair
Solution Confirmation
General Hydraulic System Problems
General Hydraulic System Problems
Traction Circuit Problems
Mow Circuit Problems
Steering Circuit Problems
Lift Circuit Problems
Electrical System Problems
Starting Problems
General Run and Transport Problems
Cutting Unit Operating Problems
Factors That Can Affect Cutting Performance
Factors Affecting Grooming
Grooming Reel Mechanical Problems

Chapter 4 : Engine

General Information
Operator’s Manual
Kubota Workshop Manual
Service and Repairs
Air Cleaner Assembly
Exhaust System
Fuel System
Radiator and Oil Cooler Assembly
Engine
KUBOTA 05-E4B SERIES WORKSHOP MANUAL

Chapter 5 : Hydraulic System

General Information
Operator’s Manual
Relieving Hydraulic System Pressure
Traction Circuit (Closed Loop) Component Failure
Hydraulic Hoses
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fittings)
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
Hydraulic Schematic
Hydraulic Flow Diagrams
Traction Circuits
Reel Circuit
Lift Circuit (Up)
Lift Circuit (Down)
Sidewinder Circuit
Steering Circuit
Testing
Before Performing Hydraulic Tests
Precautions for Hydraulic Testing
Traction Circuit Testing − Charge Pressure Test
Traction Unit Testing − Wheel Motor Efficiency Tests
Traction Circuit Testing − Piston Pump, Hydrostat (P3) Flow and Relief Pressure Test
Reel Circuit Testing − Pressure Test
Reel Circuit Testing − Reel Motor Efficiency, Case Drain Test
Reel Motor Cross−over Relief Pressures Test (Using Pressure Gauge)
Reel Circuit Testing − Manifold Relief Valve (SV) Pressure Test
Reel Circuit Testing − Gear Pump (P1) Flow Test
Steering, Lift, Sidewinder Circuit Testing − Gear Pump (P2) Flow Test
Steering, Lift, Sidewinder Circuit Testing − Relief Valve Pressure Test
Steering, Lift, Sidewinder Circuit Testing − Steering Control Valve and Steering Cylinder Test
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Priming Hydraulic Pumps
Flush Hydraulic System
Filtering Closed−Loop Traction Circuit
Charge Hydraulic System
Hydraulic Tank and Hydraulic Fluid Filter
Radiator and Oil Cooler Assembly
Hydraulic Pump Assembly
Piston Pump, Hydrostat
Piston Pump, Hydrostat Service
Gear Pump
Servicing the Gear Pump
Front Wheel Motors
Rear Wheel Motor
Servicing the Wheel Motor
Reel Motors
Servicing the Reel Motor
Hydraulic Manifold Assembly
Servicing the Hydraulic Manifold
Control Valve (Models 03170 and 03174)
Servicing the Control Valve (Models 03170 and 03174)
Control Valve (Model 03171)
Servicing the Control Valve (Model 03171)
Sidewinder (Model 03171)
Steering Control Valve
Servicing the Steering Control Valve
Steering Cylinder
Servicing the Steering Cylinder
Front Lift Cylinder
Rear Lift Cylinder
Servicing the Lift Cylinder
PARKER TORQMOTOR SERVICE PROCEDURE (TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
EATON MEDIUM DUTY PISTON PUMP REPAIR INFORMATION MODEL 70160 VARIABLEDISPLACEMENT PISTON PUMP
DANFOSS STEERING UNIT TYPE OSPM Service Repair Manual

Chapter 6 : Electrical System

General Information
Operator’s Manual
Electrical Drawings
Standard Control Module (SCM)
Diesel Engine − Electrical Components
Electrical System Quick Checks
Adjustments
Neutral Switch
Mowith Transport Switch
Component Testing
Fusible Link Harness
Fuses
Key Switch
Indicator Lights
Hour Meter
PTO Switch
Seat Switch
Parking Brake Switch
Neutral Switch
Mowith Transport Switch
Backlap Switch
High Temperature Warning Switch
High Temperature Shutdown Switch
Oil Pressure Switch
Glow Relay
Diode Assembly
Fuel Stop Solenoid
Reel Drive Solenoid
Glow Controller
Fuel Pump
Standard Control Module (SCM)
Service and Repairs
Battery Storage
Battery Care
Servicing the Battery

Chapter 7 : Wheels, Brakes and Chassis

General Information
Adjustments
Adjusting the Brake
Service and Repairs
Standard Seat
Deluxe Seat
Front Wheel and Brake
Rear Fork and Wheel with Hydraulic Motor
Rear Fork and Wheel without Hydraulic Motor
Brake Linkages
Steering Column
Front Lift Arms
Rear Lift Arm
Traction Pedal

Chapter 8 : DPA Cutting Units

General Information
Cutting Unit Operator’s Manual
Adjustments
Cutting Unit Characteristics
Leveling Rear Roller
Service and Repairs
Hydraulic Reel Motor
Backlapping
Bedbar Assembly
Bedknife Replacement and Grinding
Servicing the Bedbar Adjuster
Reel Assembly
Reel Assembly Service
Preparing the Reel for Grinding
Front Roller
Shop Roller Assembly (Model 03192)
Rear Roller
Servicing the Roller
Rear Roller Brush – Optional

Chapter 9 : Universal Groomer (Optional)

General Information
Installation Instructions
Service and Repairs
Gear Box Assembly
Idler Assembly
Groomer Reel
Groomer Reel Service
Grooming Brush (Optional) Service
Height Adjuster Assembly
Appendix A: Foldout Drawings
Electrical Drawing Designations
Hydraulic Schematic-3100-D (Model 03170)
Hydraulic Schematic-3100-D (Model 03171)
Hydraulic Schematic-3105-D (Model 03174)
Electrical Schematic
Wire Harness Drawing
Wire Harness Drawing