Toro ProPass 200 Service Repair Manual

Table of Content – ProPass 200

Title Page
Revision History
Reader Comments
Preface
1 – Safety
General Safety Instructions
Before Operating
While Operating
Maintenance and Service
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Decimal and Millimeter Equivalents
U.S. to Metric Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Other Torque Specifications
Conversion Factors
3 – Hydraulic System
Specifications
General Information
Operator’s Manual
ProPass Hydraulic Supply
Hydraulic Hose Kit (Tow Vehicle to ProPass)
Machine Hydraulic Control
Rear Option
Relieving Hydraulic System Pressure
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fittings)
Hydraulic Hose and Tube Installation (JIC Flared Fittings)
Hydraulic O-Ring Face Seal (ORFS) Fitting Installation (SAE Straight Thread O-RingFitting into Component Port)
Hydraulic JIC Flared Fitting Installation (JIC Flared Fitting into Component Port)
Hydraulic Schematics
Standard Hydraulic Controls
Electronic Hydraulic Controls
Hydraulic Flow Diagrams: Standard Hydraulic Controls
Rear Option Circuit (Twin Spinner or Conveyor)
Floor Circuit
Hydraulic Flow Diagrams: Electronic Hydraulic Controls
Rear Option Circuits (Twin Spinner or Conveyor)
Floor Circuit
Special Tools
Troubleshooting
Testing
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Hydraulic Control (Machines with Standard Hydraulic Controls)
Control Valve Service (Machines with Standard Hydraulic Controls)
Solenoid Valve Assembly (Machines with Standard Hydraulic Controls)
Hydraulic Control (Machines with Electronic Hydraulic Controls)
Hydraulic Control Manifold (Machines with Electronic Hydraulic Controls)
Floor Motor
Floor Motor Service
Twin Spinner Motors
Conveyor Motor
Rear Option Motor Service
Eaton Series 26 Gear Pump Repair Manual
Eaton S-Series Motors Repair Manual
Eaton R-Series Geroller Motors Repair Manual
4 – Electrical System
General Information
Operator’s Manual
Machine Hydraulic Control
Electrical Schematics
Machines with Standard Hydraulic Controls
Machines with Electronic Hydraulic Controls
Wire Harness Drawings
Power Lead Wire Harness (From Tow Vehicle)
Power Lead Wire Harness (From Hydraulic Power Pack)
Intermediate Power Wire Harness
Main Valve Wire Harness: Standard Hydraulic Controls
Pendant Wire Harness: Standard Hydraulic Controls
Bulkhead Wire Harness: Electronic Hydraulic Controls
Special Tools
Troubleshooting
Component Testing
E-Stop Button (Machines with Electronic Hydraulic Controls)
Pendant Assembly (Machines with Standard Hydraulic Controls)
Wireless Remote (Machines with Electronic Hydraulic Controls)
Wireless Remote Base Unit (Machines with Electronic Hydraulic Controls)
Hydraulic Solenoid Valve Coils
5 – Chassis
General Information
Operator’s Manual
Parts Catalog
Service and Repairs
Bed Guards
Floor Motor Drive
Drive Roller Bearings
Floor Conveyor Belt
Idler and Drive Rollers
Idler Roller Take Up Bearings
Wheel Assemblies (Tow Chassis)
Wheel Bearing Service (Tow Chassis)
Walking Beam Assembly (Tow Chassis)
6 – Hydraulic Power Pack
Power Pack Engine Specifications
Power Pack Hydraulic Specifications
General Information
Engine Owner’s Manual
Installation Instructions
Parts Catalog
Hydraulic Schematics
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Adjustments
Adjust Manifold Relief Valve
Hydraulic Testing
Combined Hydraulic Power Pack Gear Pump Flow and System Relief Pressure Tests
Hydraulic Power Pack Gear Pump Flow
Service and Repairs
Engine
Power Pack Hydraulic Tank
Power Pack Gear Pump
Power Pack Gear Pump Service
Power Pack Relief Valve
Power Pack Battery