Toro Multi Pro 5800 (S.N below 316000000) Service Repair Manual

Table of Content – Multi Pro 5800 (S.N below 316000000)

Title Page
Revision History
Reader Comments
Preface

Table Of Contents (Continued)

1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Decimal and Millimeter Equivalents
US to Metric Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 – Kubota Diesel Engine
General Information
Operator’s Manual
Specifications
Adjustments
Adjust Throttle Cable
Service and Repairs
Fuel System
Air Cleaner
Exhaust System
Radiator
Engine
Engine Removal
Engine Installation
Flywheel Coupler
Kubota 05-E3B Series Workshop Manual
4 – Hydraulic System
Specifications
General Information
Operator’s Manual
Check Hydraulic Fluid
Towing Sprayer
Traction Circuit Component Failure
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O–Ring Face Seal Fitting)
Hydraulic Fitting Installation (SAE Straight Thread O–Ring Fitting into Component Port)
Hydraulic Schematic
Hydraulic Flow Circuits
Traction Circuit
Steering Circuit
Spray Pump Drive Circuit
Spray Boom Lift Circuit
Special Tools
Troubleshooting
Testing
Traction Circuit Charge Pressure Test
Traction Circuit Relief Pressure Test
Wheel Motor Efficiency
Charge Pump Flow Test
Piston (Traction) Pump Flow Test
Steering, Boom Lift Circuits Relief Pressure Test
Steering, Boom Lift Circuits Gear Pump Flow Test
Steering Cylinder Internal Leakage Test
Boom Lift Cylinder Internal Leakage Test
Spray Pump Circuit Gear Pump Flow Test
Adjustments
Adjust Traction Pedal for Neutral
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Flush Hydraulic System
Filtering Closed–Loop Traction Circuit
Charge Hydraulic System
Gear Pump
Gear Pump Service
Piston (Traction) Pump
Piston (Traction) Pump Service
Wheel Motors
Wheel Motor Service
Spray Pump Drive Motor
Spray Pump Drive Motor Service
Spray Pump Control Manifold
Spray Pump Control Manifold Service
Steering Control Valve
Steering Control Valve Service
Steering Cylinder
Steering Cylinder Service
Boom Lift Control Manifold
Boom Lift Control Manifold Service
Boom Lift Cylinder
Boom Lift Cylinder Service
Oil Cooler
Hydraulic Reservoir
Eaton Piston Pump Repair Information
Eaton Piston Motor Repair Information
Parker Torqlink Service Procedure
Danfoss Steering Unit Service Repair Manual
5 – Electrical System
General Information
Electrical Drawings
Operator’s Manual
Special Tools
Troubleshooting
Starting Problems
General Run Problems
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test
Neutral Switch Operation
Component Testing
Ignition Switch
Indicator Lights
Hour Meter
Headlight Switch
Speed Lock Switch
Pressure Rate Switch
Boom Lift Switches
Spray Pump, Agitation and Boom Control Switches
Master Boom (Foot) Switch
Speed Lock Coil
Brake Pedal Switch
Spray System Relays
Main, Glow and Speed Lock Relays
Traction Speed Sensor
Hydraulic Valve Solenoid Coils
Manual Interface Module
Neutral Switch
Fuel Stop Solenoid
Glow Plug Controller
Fuel Pump
Temperature Sender
Fusible Links
Diode Assemblies
Service and Repairs
Headlights
Traction Speed Sensor
Speed Lock Coil
Battery Storage
Battery Care
Battery Service
6 – Spray System
Specifications
General Information
Operator’s Manual
Precautions Concerning Chemicals Used in Spray System
Precautions for Removing or Adjusting Spray System Components
Spray System Flow Diagram
Spray System Operation
Troubleshooting
Service and Repairs
Spray Pump
Spray Pump Service
Agitation Supply
Pressure Relief Valve
Spray Control Assembly
Boom Manifold Valve Assembly
Agitation Valve Assembly
Boom and Agitation Valve Motor Service
Tank Suction
Tank Drain Valve
Turret Bodies
Turret Body Service
Boom Hinge
Pro Control XP Spray System (Optional)
7 – Chassis
Specifications
General Information
Operator’s Manual
Adjustments
Planetary Drive Assembly Endplay (OPH-2 series planetary drives)
Service and Repairs
Tie Rod Ends
Front Wheels and Hubs
Spindles
Front Suspension
Brake Assembly
Brake Inspection and Repair
Brake Cables
Planetary Wheel Drive Assembly
OPH-2 Series Planetary Drive Service
VA02 Series Planetary Drive Service
Console Assembly
7.1 – Ultra Sonic Boom System(Optional Kit)
General Information
Installation Instructions
Precautions Concerning Chemicals Used in Spray System
Precautions for Removing or Adjusting Spray System Components
Special Tools
Hydraulic Schematic
Electrical Schematic
Ultra Sonic Boom System Operation
Sprayer Operation on Level Turf
Downward Slope in Turf Encountered
Rise in Turf Encountered
Boom Level Changed by Operator
Manual Boom Operation
Troubleshooting
Sonic Boom Light
Ultra Sonic Boom Calibration
Diagnostic Lamp
Diagnostic Display
Troubleshooting Chart
Service and Repairs
Sonic Boom Fuses
Sonic Boom Switch
Sonic Sensors
Toro Electronic Controller (TEC)
Boom Lift Control Manifold
8 – Foldout Drawings
Hydraulic Schematic
Vehicle Electrical Schematic
Spray System Electrical Schematic
Glow Plug Circuit
Start Circuit
Run Circuit
Speed Lock Circuit
Front Wire Harness Drawing
Front Wire Harness Diagram
Rear Wire Harness Drawing
Rear Wire Harness Diagram