Toro Multi Pro 5800 (S.N 316000001 & up) Service Repair Manual

Table of Content – Multi Pro 5800 (S.N 316000001 & up)

Title Page
Revision History
Reader Comments
Preface
1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 – Kubota Diesel Engine
Specifications
General Information
Operator’s Manual
Kubota Workshop Manual
Adjustments
Adjust Throttle Cable
Service and Repairs
Fuel System
Air Cleaner
Exhaust System
Radiator
Engine
Flywheel Coupler
KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E3B SERIES
4 – Kubota Gasoline Engine
Specifications
General Information
Operator’s Manual
Kubota Workshop and Troubleshooting Manuals
Kubota Gasoline Engine
Kubota Gasoline Engine Electronic Control Module (ECM)
Service and Repairs
Fuel Tank
Evaporative Control System (machine serial numbers above 405700000)
Air Cleaner
Exhaust System
Radiator
Engine
Flywheel Coupler
KUBOTA WORKSHOP MANUAL,GASOLINE ENGINE WG1605−G−E3
KUBOTA DIAGNOSIS MANUAL − ECM SYSTEM,GASOLINE ENGINE WG1605−G−E3
5 – Hydraulic System
Specifications
General Information
Operator’s Manual
Traction Circuit Component Failure
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
Hydraulic Schematics
Hydraulic Flow Circuits
Traction Circuit
Steering Circuit (serial numbers below 405700000)
Spray Pump Drive Circuit
Spray Boom Lift Circuit
Special Tools
Hydraulic Pressure Test Kit
15 GPM Hydraulic Tester Kit (Pressure and Flow)
40 GPM Hydraulic Tester (Pressure and Flow)
Hydraulic Hose Kit
High Flow Hydraulic Filter Kit
O-Ring Kit
Hydraulic Test Fitting Kit
Remote Starter Switch
Troubleshooting
Testing
Traction Circuit – Charge Pressure Test
Traction Circuit – Charge Pump Flow Test
Traction Circuit – Wheel Motor Efficiency Test
Traction Circuit – Traction (Piston) Pump Flow and Relief Pressure Test
Steering, Boom Lift Circuit – Gear Pump P2 Flow and Circuit Relief Pressure Test (Using Tester with Flow Meter and Pressure…
Steering, Boom Lift Circuit – Steering Control Valve and Steering Cylinder Test
Steering, Boom Lift Circuit – Boom Lift Cylinder Internal Leakage Test
Spray Pump Circuit – Gear Pump P1 Flow Test (Using Tester with Flow Meter and Pressure Gauge)
Adjustments
Adjust Traction Pedal for Neutral
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Priming Hydraulic Pumps
Flush Hydraulic System
Filtering Closed−Loop Traction Circuit
Charging Hydraulic System
Gear Pump
Gear Pump Service
Traction (Piston) Pump
Traction (Piston) Pump Service
Wheel Motors
Wheel Motor Service
Spray Pump Drive Motor and Control Manifold Assembly
Spray Pump Drive Motor Service
Spray Pump Control Manifold Service
Steering Control Valve
Steering Control Valve Service
Steering Cylinder
Steering Cylinder Service
Boom Lift Manifold
Boom Lift Manifold Service
Boom Lift Cylinders
Boom Lift Cylinder Service
Oil Cooler
Hydraulic Reservoir
Electrohydraulic In-line (EHi) Steering Valve (Optional AutoSteer Kit)
Electrohydraulic In-line (EHI) Steering Valve Service (Optional AutoSteer Kit)
EATON MODEL 72400 SERVO CONTROLLEDPISTON PUMP REPAIR INFORMATION
EATON MODEL 74318 and 74348 PISTON MOTORS: FIXED DISPLACEMENT, VALVE PLATE DESIGN REPAIR INFORMATION
PARKER TORQLINK SERVICE PROCEDURE
DANFOSS STEERING UNIT TYPE OSPM SERVICEMANUAL
DANFOSS EHi STEERING VALVE Service Repair Manual
6 – Electrical System
General Information
Operator’s Manual
Toro Electronic Controller (TEC)
Kubota Gasoline Engine Electronic Control Unit (ECU)
Kubota Engine Electrical Components
CAN-bus Communications
Electrical Drawings
Special Tools
Multimeter
Dielectric Gel
Terminal Protector
Battery Hydrometer
Traction Speed Sensor Test Harness
Flow Meter Sensor Test Harness
InfoCenter Display
InfoCenter Display ScreensExcelaRate Spray System
InfoCenter Display ScreensGeoLink Spray System
Splash Screen
Operator’s Information
Spray Areas
Main Menu
Set Rates
Settings
Calibration
Service
Diagnostics
About
Troubleshooting
Starting Problems
General Operation Problems
Operator Advisories
Using the InfoCenter Display for Troubleshooting
Machine Faults
Engine Faults (Gasoline Engines Only)
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test (Diesel Engine Only)
Check Operation of Interlock Switches
Adjustments
Brake Pedal Switch
Steering Position Sensor (Optional AutoSteer)
Component Testing
Fusible Links
Fuses
Engine Fuses (Gasoline Engines Only)
Toro Electronic Controller (TEC)
PVED-CLS Controller (Optional AutoSteer)
Ignition Switch
Indicator Lights (Diesel Engines Only)
Headlight Switch (Standard)
Spray-Mode Switch (ExcelaRate Spray Systems Only)
Application-Rate Switch (machines without GeoLink Spray System)
Road Switch (Optional AutoSteer)
Speed-Lock Switch
Boom Lift Switches
Spray Pump Enable and Agitation Switches
Master Boom (Spray Enable) Switch
Remote Engage Switch (Optional AutoSteer)
Boom Control Switches
Speed Lock Coil
Brake Pedal Switch
Relays with Four (4) Terminals
Relays with Five (5) Terminals
Engine Relays (Gasoline Engines Only)
Traction Speed Sensor
Hydraulic Valve Solenoid Coils
Neutral Switch
Fuel Run, Stop Solenoid (Diesel Engines Only)
Glow Plug Controller (Diesel Engines Only)
Fuel Pump (Gasoline Engines Only)
Fuel Pump (Diesel Engines Only)
Fuel Level Sender (Gasoline Engines Only)
Fuel Level Sender (Diesel Engines Only)
Coolant Temperature Sender
Oil Pressure Switch
CAN-bus Terminator Resistors
Diode Assemblies
Resistor Assemblies
Spray System Valve Actuators
Operator Seat Switch
Audible Alarm
Throttle Assembly (Gasoline Engines Only)
Flow Meter Sensor
Pressure Transducer
Horn Button (Optional)
Tank Clean Rinse Pump Switch (Optional)
Foam Marker ON, OFF Switch (Optional)
Foam Marker Control Switch (Optional)
Electric Hose Reel Motor Switch (Optional)
Electric Hose Reel Rate Switch (Optional)
Road Headlight Switch (Optional)
Hazard Light Switch (Optional)
Service and Repairs
Headlights
Traction Speed Sensor
Flow Meter Sensor
Speed Lock Coil
Battery Storage
Battery Care
Battery Service
7 – ExcelaRate Spray System
Specifications
General Information
User Manuals
Precautions Concerning Chemicals Used in Spray System
Precautions for Removing or Adjusting Spray System Components
Special Tools
Quick Check Catch Jug – 64 oz (946 ml)
ExcelaRate Spray System Diagram
ExcelaRate Spray System Operation
InfoCenter Display
InfoCenter Display ScreensExcelaRate Spray System
Splash Screen
Operator’s Information
Spray Areas
Main Menu
Set Rates
Settings
Calibration
Service
Diagnostics
About
Troubleshooting
Spray System Problems
Operator Advisories
Using the InfoCenter Display for Troubleshooting
Machine Faults
Service and Repairs
Spray System Components
Spray Pump
Spray Pump Service
Pressure Relief Valve
Spray Control Manifold Assembly
Agitation Valve Assembly
Boom Section Valve Assembly
Boom Section Valve and Agitation Valve Service
Agitation Bypass Valve Service
Boom Section Bypass Valve Service
Boom Section Bypass Shut-Off Valve and Agitation Throttle Valve Service
Flow Meter
Flow Meter Service
Suction Line
Agitation Line
Drain Line
Turret Bodies
Turret Body Service
Nozzle Flow Meter (Optional NozzAlert Nozzle Sensing System)
Spray Boom Hinge
Spray Tank
8 – GeoLink Spray System
Calibrating the AutoSteer Steering System Components (Optional) 56
Specifications
General Information
User Manuals
GeoLink Spray System Service and Support
Precautions Concerning Chemicals Used in Spray System
Precautions for Removing or Adjusting Spray System Components
GeoLink Terminology
Special Tools
Quick Check Catch Jug – 64 oz (946 ml)
GeoLink Spray System Diagram
GeoLink Spray System Operation
GeoLink Components
X25 and X30 Control Console Screens
Operation Screen
Setup Screen
InfoCenter Display
InfoCenter Display ScreensGeoLink Spray System
Splash Screen
Operator’s Information
Main Menu
Settings
Service
Diagnostics
About
Troubleshooting
Automatic Section Control Override
Remote Assistance (X30 Consoles Only)
X25 or X30 Control Console Error Messages
Crash Reports
Guidance and Rate Management System
Operator Advisories (InfoCenter Display)
Using the InfoCenter Display for Troubleshooting
Machine Faults (InfoCenter Display)
AutoSteer Faults (Optional AutoSteer Only)
Product Handling System
Adjustments
Compass Calibration
Flow Meter Calibration
Calibrating the AutoSteer Steering System Components (Optional)
Service and Repairs
GPS Antenna (AGI-4)
Modem (machines with RTK correction)
Inertial Measurement Unit (IMU) (machines with RTK correction)
Automatic Section Controller (ASC-10)
X25 or X30 Control Console
CAN-bus Terminator Resistors
Fuses
Material Handling “Wet” Components
Spray Pump
Spray Pump Service
Pressure Relief Valve
Spray Control Manifold Assembly
Agitation Valve Assembly
Nozzle Valve Assembly
Nozzle Valve and Agitation Valve Service
Agitation Bypass Valve Service
Agitation Throttle Valve Service
Flow Meter
Flow Meter Service
Suction Line
Agitation Line
Drain Line
Turret Bodies
Turret Body Service
Nozzle Flow Meter (Optional NozzAlert Nozzle Sensing System)
Spray Boom Hinge
Spray Tank
9 – Chassis
Specifications
General Information
Operator’s Manual
Adjustments
Planetary Drive Assembly Endplay (OPH-2 series planetary drives)
Service and Repairs
Undercarriage Shrouds
Wheel Assemblies
Tie Rod
Front Wheel Hubs
Front Spindles
Front Suspension
Planetary Drive Assembly
OPH-2 Series Planetary Drive Service
VA02 Series Planetary Drive Service
Brake Cables
Brake Assembly
Brake Inspection and Repair
Seats
Console Assembly
10 – Ultra Sonic Boom Kit (Optional)
General Information
Installation Instructions
Parts Catalog
System Configuration
CAN-bus Communications
Precautions Concerning Chemicals Used in Spray System
Precautions for Removing or Adjusting Spray System Components
Hydraulic Schematic
Electrical Schematic
Ultra Sonic Boom System Operation
Sprayer Operation on Level Turf
Downward Slope in Turf Encountered
Rise in Turf Encountered
Boom Level Changed by Operator During Automatic Operation
Manual Boom Operation
Troubleshooting
Ultra Sonic Boom Light
Ultra Sonic Boom Calibration
Troubleshooting Chart
Service and Repairs
Ultra Sonic Boom Fuses
Ultra Sonic Boom Switch
Sonic Sensors
Toro Electronic Controller (TEC)
CAN-bus Termination Resistors
Ultra Sonic Boom Lift Manifold Service
Appendix A: Foldout Drawings
Electrical Drawing Designations
Hydraulic Schematic – Multi Pro 5800 (serial numbers 316000000 to 400699413)
Hydraulic Schematic – Multi Pro 5800 (serial numbers 400966414 to 405699999)
Hydraulic Schematic – Multi Pro 5800 (serial numbers above 405700000)
Hydraulic Schematic – Multi Pro 5800 (serial numbers above 405700000) with AutoSteer (Optional)
Electrical Schematic – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
Electrical Schematic – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
Electrical Schematic – Multi Pro 5800-D (serial numbers above 40346000)
Electrical Schematic – Multi Pro 5800-D (serial numbers above 40346000)
Electrical Schematic – Multi Pro 5800-G (serial numbers 316000000 to 403460000)
Electrical Schematic – Multi Pro 5800-G (serial numbers 316000000 to 403460000)
Electrical Schematic – Multi Pro 5800-G (serial numbers above 40346000)
Electrical Schematic – Multi Pro 5800-G (serial numbers above 40346000)
Electrical Schematic – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
Electrical Schematic – Ultra Sonic Boom Kit (Optional)
Front Wire Harness Drawing – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
Front Wire Harness Drawing – Multi Pro 5800-D (serial numbers above 403460000)
Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers above 403460000)
Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers above 403460000)
Front Wire Harness Drawing – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
Front Wire Harness Drawing – Multi Pro 5800-G (serial numbers above 403445000)
Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers above 403445000)
Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers above 403445000)
Rear Wire Harness Drawing – Multi Pro 5800 (serial numbers above 316000000)
Rear Wire Harness Diagram – Multi Pro 5800 (serial numbers above 316000000)
Rear Wire Harness Drawing – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
Rear Wire Harness Diagram – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
Wire Harness Drawing – AutoSteer Kit (Optional)
Wire Harness Diagram – AutoSteer Kit (Optional)
Wire Harness Drawing – Ultra Sonic Boom Kit (Optional)
Wire Harness Diagram – Ultra Sonic Boom Kit (Optional)
Main Wire Harness – NozzAlert Nozzle Sensing System (Optional)
Center Section Wire Harness – NozzAlert Nozzle Sensing System (Optional)
Right Boom Wire Harness – NozzAlert Nozzle Sensing System (Optional)
Left Boom Wire Harness – NozzAlert Nozzle Sensing System (Optional)