Toro Groundsmaster 7200, 7210 (with Kubota Engine) Service Repair Manual

Table of Content – Groundsmaster 7200, 7210 (with Kubota Engine)

Title Page
Revision History
Reader Comments
Preface
1 – Safety
General Safety Instructions
Supervisors Responsibilities
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
3 – Kubota Diesel Engine
Specifications: Groundsmaster 7200
Specifications: Groundsmaster 7210
General Information
Operators Manual
Stopping the Engine (Groundsmaster 7210)
Adjustments
Adjust Throttle Control
Service and Repairs
Air Cleaner Assembly
Exhaust System
Fuel System
Radiator
Engine
Kubota 05 E2B Series Workshop Manual (S.N below 280000000)
Kubota 05-E3B Series Workshop Manual (S.N 280000001 and up)
Kubota 05-E4B Series Workshop Manual
4 – Hydraulic System
Specifications
General Information
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
Operators Manual
Pushing Traction Unit
Relieving Hydraulic System Pressure
Traction Circuit (Closed Loop) Component Failure
Hydraulic Schematics
Hydraulic Flow Diagrams
Traction Circuits
Lift Circuit (Raise)
Lift Circuit (Lower)
PTO Circuit
Special Tools
Hydraulic Pressure Test Kit
15GPM Hydraulic Tester (Pressure and Flow)
Hydraulic Test Fitting Kit
O-ring Kit
High Flow Hydraulic Filter Kit
Troubleshooting
Testing
Traction System Operation Testing
Charge Relief Valve Pressure Test (Using Pressure Gauge)
Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
PTO Pressure Valve Test (Using Pressure Gauge)
Implement Relief Pressure Test (Using Pressure Gauge)
Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
Lift Cylinder Internal Leakage Test
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Flush Hydraulic System
Charge Hydraulic System
Hydraulic Tank
Wheel Motors
Wheel Motor Service
Transmission
Transmission Service
Gear Pump
Gear Pump Service
Manual Lift Control Valve (SN Below 313000000)
Manual Lift Control Valve Service (SN Below 313000000)
Lift Control Manifold (SN Above 313000000)
Lift Control Manifold Service (SN Above 313000000)
Polar TracTM Hydraulic Control Valve
Polar TracTM Hydraulic Control Valve Service
Lift Cylinder
Lift Cylinder Service
Polar TracTM Lift Cylinder
Polar TracTM Lift Cylinder Service
Oil Cooler
Parker Torqmotor Service Procedure
5 – Electrical System
Electrical Schematics and Diagrams
Special Tools
Multimeter
Battery Terminal Protector
Dielectric Gel
Battery Hydrometer
Troubleshooting
Starting Problems
General Run and Transport Problems
Cutting Deck Operating Problems
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test
Check Operation of Interlock Switches
Component Testing
Ignition Switch
Indicator Lights
Hour Meter
PTO Switch
Neutral Switches
Seat Switch
Parking Brake Switch (SN Below 310000000)
Parking Brake Switch (SN Above 310000000)
Standard Control Module
Standard Control Module Logic Chart
PTO Solenoid Valve Coil
Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
Fusible Link Harness
Diode Assembly
Glow Relay
High Temperature Warning Switch
High Temperature Shutdown Switch
Dual Temperature Switch (Polar TracTM Machines)
Deck Lift, Lower Switch (SN Above 313000000)
Fuel Pump
Fuel Stop Solenoid
Glow Controller
Service and Repairs
PTO Solenoid Valve Coil
Battery Storage
Battery Care
Battery Service
6 – Chassis
Specifications
General Information
Operators Manual
Service and Repairs
Rear Wheels
Polar TracTM Wheels
Parking Brakes
Parking Brake Service
Parking Brake Assembly
Front Castor Wheels
Polar TracTM Wheel Hub Service
PTO Drive Shaft
PTO Drive Shaft Cross and Bearing Service
Cutting Deck Lift Arms
Operator Seat
Operator Seat Service
Hood
7 – Cutting Deck
General Information
Specifications
Operators Manual
Factors That Can Affect Cutting Performance
Service and Repairs
Blade Stopping Time
Cutting Deck Removal and Installation
Idler Assembly
Blade Spindle
Blade Spindle Service
Gearbox
Cutting Deck Pull Links
8 – Foldout Diagrams
Electrical Drawing Designations
Hydraulic Schematics
Hydraulic Schematic (SN Below 313000000)
Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
Hydraulic Schematic (SN From 313000001 to 314999999)
Hydraulic Schematic (SN Above 315000000)
Electrical Schematics
SN Below 313000000
SN Below 313000000 (With Optional Kits Shown)
SN 313000000 to 403440000 (With Optional Kits Shown)
SN Above 403440001 (With Optional Kits Shown)
Circuit Diagrams
Glow Circuits
Crank Circuits
Run Circuits
Run Circuits (PTO Engaged)
Wire Harness
SN Below 310000000
SN From 310000001 to 312999999
SN 313000001 to 403440000
SN Above 403440001