Toro Groundsmaster 360 (with Kubota Engine) Service Repair Manual

Table of Content – Groundsmaster 360 (with Kubota Engine)

Title Page
Revision History
Reader Comments
Preface
1 – Safety
General Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Decimal and Millimeter Equivalents
U.S. to Metric Conversions
Torque Specifications
Fastener Identification
Using a Torque Wrench with an Offset Wrench
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 – Kubota Diesel Engine
Specifications
Machines with 4 Cylinder Engine
Machines with 3 Cylinder Engine
General Information
Operator’s Manual
Adjustments
Adjust Throttle Control
Service and Repairs
Air Cleaner Assembly
Exhaust System
Fuel System
Radiator
Engine
KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E3B SERIES
KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E4B SERIES
4 – Hydraulic System
Specifications
General Information
Operator’s Manual
Pushing Traction Unit
Relieving Hydraulic System Pressure
Traction Circuit Component Failure
Hydraulic Hoses
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
Hydraulic Schematics
Hydraulic Flow Diagrams
Traction Circuits: 2WD Machines
Traction Circuits: 4WD Machines
Steering Circuits: 2WD Machines
Steering Circuit: 4WD Machines
Lift Circuit: Raise
Lift Circuit: Lower
PTO Circuit
Special Tools
Hydraulic Pressure Test Kit
15 GPM Hydraulic Tester Kit (Pressure and Flow)
40 GPM Hydraulic Tester (Pressure and Flow)
Hydraulic Hose Kit
O-ring Kit
High Flow Hydraulic Filter Kit
Hydraulic Test Fitting Kit
Wheel Hub Puller
Troubleshooting
General Hydraulic System Problems
Traction Circuit Problems
PTO Circuit Problems
Steering and Lift, Lower Circuit Problems
Testing
Traction System Operation Testing
Charge Relief Valve Pressure Test (Using Pressure Gauge)
Traction Relief Valve Pressure Test (Using Pressure Gauge)
Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
Rear Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
PTO Pressure Valve Test (Using Pressure Gauge)
Implement Relief Pressure Test (Using Pressure Gauge)
Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
Lift Cylinder Internal Leakage Test
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Flush Hydraulic System
Filtering Closed-Loop Traction Circuit
Charge Hydraulic System
Hydraulic Tank
Rear Wheel Motors
Front Wheel Motors (4WD Machines)
Wheel Motor Service
Traction Linkage Assembly (Serial Number Below 313999999)
Traction Linkage Assembly (Serial Number Above 314000000)
Transmission
Transmission Service
CrossTraxTM AWD Control Manifold (4WD Machines)
CrossTraxTM AWD Control Manifold Service (4WD Machines)
Control Manifold Cartridge Valve Service
Gear Pump
Gear Pump Service
Steering Control Valve
Steering Control Valve Service
Steering Cylinder (Serial Number Below 314999999)
Steering Cylinder (Serial Number Above 315000000)
Steering Cylinder Service
Steering Control Manifold (4WD Machines)
Steering Control Manifold Service (4WD Machines)
Deck Lift Manifold
Deck Lift Manifold Service
Lift Cylinder
Lift Cylinder Service
Quick Attach System (QAS) Control Manifolds (Optional Kit for 4WD Machines)
Quick Attach System (QAS) Control Manifold Service (Optional Kit for 4WD Machines)
Oil Cooler
PARKER TORQMOTORTM SERVICE PROCEDURE(TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
5 – Electrical System
General Information
Operator’s Manual
Electrical Drawings
Toro Electronic Controller (TEC) (4WD Machines)
CAN-bus Communications (4WD Machines)
Standard Control Module (SCM) (2WD Machines)
Special Tools
Multimeter
Diagnostic Display (4WD Machines)
Battery Terminal Protector
Dielectric Gel
Battery Hydrometer
Troubleshooting
Diagnostic Light (4WD Machines)
Diagnostic Display (4WD Machines)
Standard Control Module Logic Chart (2WD Machines)
TEC Logic Chart (Machines with 4WD)
Starting Problems
General Run and Transport Problems
Cutting Deck Operating Problems
4 Wheel Steer Operating Problems (4WD Machines)
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test
Check Operation of Interlock Switches
Adjustments
Traction Neutral Sensor
Parking Brake Sensor
Steering Home Sensor (4WD Machines)
Component Testing
Ignition Switch (Serial Number Below 312000300)
Ignition Switch (Serial Number Above 312000300)
Indicator Lights
Hour Meter
Fuses (2WD Machines)
Fuses (4WD Machines)
Operator Cab Fuses (4WD Machines with Operator Cab)
PTO Switch
Deck Lift Switch
Steering Selector Switch (4WD Machines)
Air Conditioning Switch (4WD Machines with Operator Cab)
Windshield Washer, Wiper Switch (4WD Machines with Operator Cab)
Seat Switch
Traction Neutral Sensor
Parking Brake Sensor
Steering Home Sensor (4WD Machines)
Standard Control Module (2WD Machines)
Toro Electronic Controller (TEC) (4WD Machines)
Fusible Links
PTO Solenoid Valve Coil
Hydraulic Solenoid Valve Coils
Main Power, Glowith Start (4WD Machines) and Cab Power (4WD Machines with Operator Cab) Relays
Deck Lift Relay (2WD Machines)
High Temperature Warning Switch (Machines without Operator Cab)
High Temperature Shutdown Switch (Machines without Operator Cab)
Dual Temperature Switch (Machines with Operator Cab)
Oil Pressure Switch
Fuel Pump
Fuel Stop Solenoid
Glow Controller (2WD Machines)
Service and Repairs
PTO Solenoid Valve Coil
Hydraulic Manifold Solenoid Valve Coils
Battery Storage
Battery Care
Battery Service
6 – Chassis
Specifications
General Information
Operator’s Manual
Special Tools
Wheel Hub Puller
Steering Alignment Tools
Adjustments
Brake Adjustment
Steering Stop Adjustment
Wheel Alignment
Service and Repairs
Wheels
Brake Service
Brake Cables
Front Spindle Assembly (2WD Machines)
Rear Steering Fork
Front Steering Fork
Front Steering Assembly
Rear Steering Assembly
Steering Assembly Bushing Service
Frame Assembly
Steering Column
PTO Drive Shaft
PTO Drive Shaft Cross and Bearing Service
Cutting Deck Lift Assembly
Control Console
Storage Compartment (Machines without Operator Cab)
Operator Seat
Operator Seat Service (Machines without Operator Cab)
Operator Seat Service (Machines with Operator Cab)
Hood
7 – Cutting Deck
General Information
Cutting Deck Specifications
Operator’s Manual
Factors That Can Affect Cutting Performance
Service and Repairs
Blade Stopping Time
Cutting Deck Removal and Installation
Idler Assembly
Blade Spindle
Blade Spindle Service
Gearbox
Cutting Deck Pull Links
8 – Operator Cab (Serial Number Below 315000000)
General Information
Operator’s Manual
Electrical Components and Schematic
Air Conditioning System
Cab Heater System
Service and Repairs
General Precautions for Removing and Installing Air Conditioning System Components
Air Conditioning Compressor
Roof Assembly
Air Conditioning Condenser Assembly
Heater, Evaporator Assembly
Windshield Wiper
Storage Compartment
8.1 – Operator Cab (Serial Number Above 315000000)
General Information
Operator’s Manual
Electrical Components, Schematics and Wire Harness Drawings
Air Conditioning System
Cab Heater System
Air Conditioning System Performance
Service and Repairs
General Precautions for Removing and Installing Air Conditioning System Components
Air Conditioning Compressor
Roof Assembly
Heating and Air Conditioning Components
A, C Condenser Fan Assembly
A, C Condenser Assembly
Mixing Box Assembly
Heater and A, C Evaporator Cores
Blower Fan
Windshield Wiper Assembly
VALEO COMPRESSOR SERVICE MANUAL
9 – Foldout Drawings
Electrical Drawing Designations
Wire Color
Wire Size
Hydraulic Schematics
Groundsmaster 360 with 2WD (Serial Number Below 313999999)
Groundsmaster 360 with 2WD (Serial Number Above 314000000) Shown with Optional Kits Installed
Groundsmaster 360 with 4WD (Serial Number Below 313999999
Groundsmaster 360 with 4WD (Serial Number Below 313999999) Shown with Optional Kits Installed
Groundsmaster 360 with 4WD (Serial Number Above 314000000) Shown with Optional Kits Installed
Electrical Schematics
Groundsmaster 360 with 2WD (Serial Number Below 312000300)
Groundsmaster 360 with 2WD (Serial Number Above 312000300)
Groundsmaster 360 with 4WD (Serial Number Below 312000300)
Groundsmaster 360 with 4WD (Serial Number Above 312000300)
Groundsmaster 360 Operator Cab (Serial Number Below 314999999)
Groundsmaster 360 Operator Cab (Serial Number Above 315000000)
Groundsmaster 360 Electrical Accessories Kit (Optional)
Wire Harnesses
Groundsmaster 360 with 2WD (Serial Number Below 312000300)
Groundsmaster 360 with 2WD (Serial Number Above 312000300)
Groundsmaster 360 with 4WD (Serial Number Below 312000300)
Groundsmaster 360 with 4WD (Serial Number From 312000301 to 313999999)
Groundsmaster 360 with 4WD (Serial Number Above 314000000)
Operator Cab (Serial Number Below 314999999)
Operator Cab (Serial Number Above 315000000)
Operator Cab Interconnect (Serial Number Below 314999999)
Operator Cab Interconnect (Serial Number Above 315000000)
Groundsmaster 360 Electrical Accessories Kit (Optional)