Toro Groundsmaster 3505-D Service Repair Manual

Table of Content – Groundsmaster 3505-D

Title Page
Revision History
Reader Comments
Preface
Safety
General Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Safety and Instruction Decals
2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
3 – Kubota Diesel Engine
Introduction
Specifications
Service and Repairs
Muffler and Air Cleaner Assembly
Fuel System
Radiator
Engine
Kubota 05 E2B Series Workshop Manual (S.N below 280000000)
Kubota 05-E3B Series Workshop Manual (S.N 280000001 and up)
4 – Hydraulic System
Specifications
General Information
Hydraulic Hoses
Hydraulic Fitting Installation
Towing Traction Unit
Relieving Hydraulic System Pressure
Traction Circuit (Closed Loop) Component Failure
Hydraulic Schematic
Hydraulic Flow Diagrams
Traction Circuit Forward
Cutting Unit Circuit
Lift Circuit (Raise)
Lift Circuit (Lower)
Steering Circuit
Special Tools
Troubleshooting
Testing
Traction Circuit Working Pressure Test
Before Performing Hydraulic Tests
Charge Relief Valve Pressure Test
Piston Pump (P3) Flow and Traction Relief Pressure Test
Wheel Motor Efficiency Test
Cutting Deck Circuit Pressure Test
Manifold Relief Valve (R1) Pressure Test
Logic (Counterbalance) Valve (LC1) Pressure Test
Gear Pump (P1) Flow Test
Deck Motor Efficiency Ł Case Drain Test
Steering and Lift Relief Pressure Test
Gear Pump (P2) Flow Test
Steering Control Valve Test
Adjustments
Braking Valve Adjustment
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Flush Hydraulic System
Charge Hydraulic System
Hydraulic Tank
Oil Cooler
Wheel Motors
Wheel Motor Service
Cutting Deck Motors
Cutting Deck Motor Service
Hydraulic Manifold
Hydraulic Manifold Service
Lift Control Valve
Lift Control Valve Service
Neutral Arm Assembly
Piston Pump
Piston Pump Service
Gear Pump
Gear Pump Service (Below Serial Number 260000400)
Gear Pump Service (Serial Number Above 260000400)
Steering Control Valve
Steering Control Valve Service
Front Lift Cylinder
Rear Lift Cylinder
Lift Cylinder Service
Steering Cylinder
Steering Cylinder Service
Eaton Medium Duty Piston Pump Repair Information
Ross Torqmotor Service Procedure
Danfoss Steering Unit Service
5 – Electrical System
Electrical Schematics and Diagrams
Special Tools
Troubleshooting
Electrical System Quick Checks
Battery Test (Open Circuit Test)
Charging System Test
Glow Plug System Test
Check Operation of Interlock Switches
Component Testing
Ignition Switch
Glow Relay
Hour Meter
Solenoid Valve Coil
Indicator Lights
PTO Switch
Diode Assembly
Neutral Switch
Seat Switch
Parking Brake and Transport, Mow Switches
Fusible Link Harness
High Temperature Warning Switch
High Temperature Shutdown Switch
Fuel Pump
Fuel Stop Solenoid
Glow Controller
Standard Control Module
Service and Repairs
Battery Storage
Battery Care
Battery Service
Solenoid Valve Coil
6 – Chassis
Specifications
Special Tools
Adjustments
Adjust Brakes
Service and Repairs
Operator Seat
Front Wheels and Brakes
Rear Fork and Wheel
Brake Lever Linkages
Steering Column
Front Lift Arms
Rear Lift Arm
7 – Cutting Units
Specifications
Special Tools
Troubleshooting
Adjustments
Blade Stopping Time
Service and Repairs
Rear Roller
Rear Roller Service (Greasable Bearings with Retaining Ring)
Rear Roller Service (Greasable Bearings with Bearing Nut)
Blade Spindle
Blade Spindle Service
8 – Electrical Diagrams
Electrical Schematic (Serial Numbers Below 403450000)
Electrical Schematic(Serial Numbers Above 403450001)
Glow Circuits
Crank Circuits
Run Circuits (Transport)
Run Circuits (Mow)
Wire Harness Drawing (Serial Number Below 314000000)
Wire Harness Diagram (Serial Number Below 314000000)
Wire Harness Diagram(Serial Numbers 314000001 to 403450000)
Wiring Diagram(Serial Numbers 314000001 to 403450000)
Wire Harness Diagram(Serial Numbers Above 403450001)
Harness Diagram(Serial Numbers Above 403450001)