Toro Groundsmaster 1200 Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Groundsmaster 1200

Title Page
Revision History
Reader Comments
Notes:
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Before Operating the Machine
While Operating the Machine
Maintenance and Service
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Chassis
Cutting Units
Torque Specifications
Calculating the Torque Values When Using a Drive-Adapter Wrench
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools
Troubleshooting
Factors That Can Affect Quality of Cut
GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Gather Information
Evaluate Potential Causes
Assess Performance
Repair
Solution Confirmation

Chapter 3 : Chassis

General Information
Service and Repairs
Wheels
Wheel Bearings
Torsion Axle Assembly
Hitch Assembly
Side Cutting Unit Lift Arm Assembly
Lift Arm Joint Yoke (side cutting units only)
Rear Cutting Unit Lift Arm Assembly
Impact Arm Assembly
Latch Linkage Assembly

Chapter 4 : Hydraulic System

General Information
Hydraulic Hoses
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal)
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
Hydraulic Schematic
Service and Repairs
Cutting Unit Lift Cylinder
Servicing the Cutting Unit Lift Cylinder
Hydraulic Hoses

Chapter 5 : Cutting Unit Drive

General Information
Service and Repairs
Main Drive Shaft
Cutting Unit Drive Shafts
Servicing the Drive Shaft
Cutting Unit Gear Box
Center Gear Box

Chapter 6 : Cutting Units

General Information
Operator’s Manual
Adjustments
Service and Repairs
Cutting Unit
Deck Mount Assembly
Idler Assemblies
Blade Spindles
Rollers
Kicker Roller (Side cutting units only)