Toro Greensmaster Flex 1800, 1820, 2100, 2120 (Model 04041, 04040, 04044, 04045) Service Repair Manual

Table of Content – Greensmaster Flex 1800, 1820, 2100, 2120 (Model 04041, 04040, 04044, 04045)

Title Page
Revision History
Reader Comments
Preface
1 : Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Safety and Instruction Decals
2 : Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Decimal and Millimeter Equivalents
U.S. to Metric Conversion
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 : Engine
Specifications
General Information
Operator’s Manual
Fuel Evaporative Control System
Adjustments
Throttle Cable Adjustment
Service and Repairs
Cooling System
Spark Plug
Ignition Components
Engine
Engine Coupler Sleeve
SUBARU Service Repair Manual
4 : Traction and Reel Drive System
Specifications
General Information
Operator’s Manuals
Disengaging Drum Drive From Transmission
Transmission Belt Tensioner
Special Tools
Modified Socket for Reel Clutch Bearing Collar
Adjustments
Cutting Unit Clip Adjustment
Reel Clutch Adjustment
Transmission Clutch Adjustment (1800, 2100)
Transmission Clutch Adjustment (1820, 2120)
Service and Repairs
Reel Drive Belt
Reel Drive Assembly
Reel Drive Bearing Housing
Drum Drive Belt
Drum Drive Idler Assembly
Traction Drums
Differential Assembly
Differential Assembly Service
Transmission Drive Belt
Transmission Idler System
Transmission Reel Drive System
Removing Seized Reel Clutch Shaft From Transmission
Transmission Clutch System (1800, 2100)
Clutch Assembly Service (1800, 2100)
Transmission Clutch System (1820, 2120)
Clutch Assembly Service (1820, 2120)
Clutch Shaft Service (1820, 2120)
Transmission Drum Drive System
Transmission
5 : Electrical System
General Information
Operator’s Manual
Wiring Schematics
Wire Harnesses
Special Tools
Multimeter
Skin-Over Grease
Dielectric Gel
Spark Tester
Troubleshooting
Starting Problems
Component Testing
Ignition System Operation
On, Off Switch
Optional Light Switch
Parking Brake Latch Switch
Interlock Module
Lighting Coil
6 : Chassis and Controls
Specifications
General Information
Operator’s Manual
Service and Repairs
Handle Assembly
Throttle Cable Replacement
Brake Cable Replacement
Traction Clutch Cable Replacement
Reel Clutch Cable Replacement
Traction and Reel Drive Engagement Lever Assembly
Kickstand
Transport Wheels (Optional)
7 : Cutting Unit
Specifications
General Information
Operator’s Manual
Supporting Cutting Unit when Servicing
Separating Cutting Unit from Traction Unit
Special Tools
Gauge Bar Assembly
Backlapping Brush Assembly
Bedknife Screw Tool
Roller Bearing Installation Tools
Diameter, Circumference Measuring Tape
Turf Evaluator Tool
Bedknife Top Angle Indicator and Mount
Factors That Can Affect Quality of Cut
Adjustments
Leveling Rear Roller
Service and Repairs
Backlapping
Bedbar Assembly
Bedknife Replacement and Grinding
Bedbar Adjuster Service
Reel Assembly
Reel Assembly Service
Preparing Reel for Grinding
Front Roller
Rear Roller
Roller Service
8 : Belt Driven Groomer (Optional)
Specifications
General Information
Installation Instructions
Troubleshooting
Factors Affecting Grooming
Grooming Reel Mechanical Problems
Adjustments
Height, Depth of Groomer Adjustment
Service and Repairs
Groomer Belt Replacement (Forward Rotating Groomer Drive)
Groomer Cover (Counter Rotating Groomer Drive)
Grooming Reel (Forward Rotating Groomer Drive)
Grooming Reel (Counter Rotating Groomer Drive)
Grooming Reel Service
Grooming Reel Bearing Replacement
Idler Assembly (Forward Rotating Groomer Drive)
Idler Assembly (Counter Rotating Groomer Drive)
Lift Arm Assembly
Groomer Brush
9: Universal Groomer (Optional)
Specifications
General Information
Installation Instructions
Troubleshooting
Factors Affecting Grooming
Groomer Reel Mechanical Problems
Special Tools
Reel Thread Repair Taps
Drive Shaft Removal Tool
Adapter Wrench
Syringe – 50cc (2 ounce)
Service and Repairs
The Gear Box Assembly
Removing the Gear Box Assembly
Servicing the Gear Box
Installing the Gear Box Assembly
Idler Assembly
Removing the Idler Assembly
Installing the Idler Assembly
Groomer Reel
Removing the Groomer Reel
Installing the Groomer Reel
Servicing the Groomer Reel
Disassembling the Groomer Reel
Assembling the Groomer Reel
Height Adjuster Assembly
Disassembling the Height Adjuster Assembly
Assembling the Height Adjuster Assembly
Servicing the Grooming Brush (Optional)