Toro Greensmaster Flex 1018, 1021 Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Greensmaster Flex 1018, 1021

Revision History
Reader Comments
NOTES
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Before Operating the Machine
While Operating the Machine
Maintenance and Service
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Engine
Traction and Reel Drive Systems
Controls, Wheels, and Accessories
DPA Cutting Units
Universal Groomer
Torque Specifications
Calculating the Torque Values When Using a Drive-Adapter Wrench
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools

Chapter 3 : Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Starting Problems
Aftercut Appearance
Factors Affecting Grooming
Grooming Reel Mechanical Problems

Chapter 4 : Gasoline Engine

General Information
Operator’s Manual
Engine Owner’s Manual
Engine Service Repair Manual
Engine Identification
Fuel Evaporative Control System
Adjustments
Throttle Cable Adjustment
Service and Repairs
Cooling System
Spark Plug
Engine
Engine Base

Chapter 5 : Traction and Reel Drive Systems

General Information
Disengaging The Drum Drive From Transmission
Adjustments
Adjusting the Reel Drive Belt
Service and Repairs
Reel Drive Belt
Reel Drive Assembly
Drum Drive Gear Box Assembly
Drum Assembly
Clutch Bearing
Transmission Gear Box Assembly
Differential Assembly

Chapter 6 : Electrical System

General Information
Operator’s Manual
Wiring Schematic
Component Testing
Ignition System Operation
On, Off Switch
Hour Meter
Interlock Module (For backlap kit only)
Lighting Coil

Chapter 7 : Controls, Wheels, and Accessories

General Information
Operator’s Manual
Service and Repairs
Replacing the Throttle Cable
Replacing the Brake Cable
Replacing the Clutch Cable
Replacing the Reel Cable
Clutch and Reel Drive Engagement Lever Assembly
Brake Latch Shaft
Handle Assembly
Kickstand
Transport Wheels (Optional)
Rail Kit Wheels (Optional)
Flex Frame Assembly

Chapter 8 : DPA Cutting Units

General Information
Cutting Unit Operator’s Manual
Supporting the Cutting Unit when Servicing
Adjustments
DPA Cutting Unit Characteristics
Leveling the Rear Roller
Service and Repairs
Bedbar Assembly
Servicing the Bedbar Adjuster
Bedknife
Reel Assembly
Roller Assemblies

Chapter 9 : Universal Groomer (Optional)

General Information
Installation Instructions
Service and Repairs
Groomer Drive Gearbox
Idler Plate
Groomer Reel
The Height Adjuster Assembly
The Height Adjuster Assembly
The Grooming Brush (Optional)