Toro Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046) Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046)

Title Page
Revision History
Reader Comments
NOTES:
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Before Operating the Machine
While Operating the Machine
Maintenance and Service
Connecting the Lithium Battery Pack
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Traction and Reel Drive System
Electrical System
Chassis and Controls
Cutting Unit
Belt Driven Groomer
Universal Groomer (Optional)
Torque Specifications
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools

Chapter 3 : Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Gather Information
Evaluate Potential Causes
Assess Performance
Repair
Solution Confirmation
Electrical System: Troubleshooting
Factors That Can Affect Quality of Cut
Factors Affecting Grooming
Grooming Reel Mechanical Problems

Chapter 4 : Traction and Reel Drive System

General Information
Connecting the Lithium Battery Pack
Disengaging the Drum Drive from the Transmission
Transmission Belt Tensioner
Special Tools
Modified Socket for Reel Clutch Bearing Collar
Spline Insert Tool
Adjustments
Adjusting the Cutting Unit Clip
Adjusting the Reel Clutch
Service and Repairs
Reel Drive Belt
Reel Drive Assembly
Reel Drive Bearing Housing
Drum Drive Belt
Drum Drive Idler Assembly
Traction Drums
Differential Assembly
Servicing the Differential Assembly
Transmission Drive Belt
Transmission Idler System
Transmission Reel Drive System
Removing the Reel Clutch Shaft (seized bearing condition)
Transmission Drive System
Transmission Drum Drive System
Transmission

Chapter 5 : Electrical System

General Information
Operator’s Manuals
Electrical Schematics and Diagrams
Toro Electronic Controller (TEC)
CAN-bus Communications
Connecting the Lithium Battery Pack
Electrical System Operation
Lithium Battery Pack Charger Operation (for Models 04042, 04043 and 04046)
Start-Up
Ramp Up
Charging
Cell Balance
Standby
Hibernate
Charger Fault Codes
Special Tools
Electric Motor Rotor Tool Set
InfoCenter Display
Splash Screen
Main Information Screen
Operator Advisories
Main Menu Screen
Faults Screen
Service Screen
Diagnostics Screen
Settings Screen
About Screen
Adjustments
Parking Brake Latch Switch
Traction Switch
Reel Engage Switch
Testing the Electrical Components
Fuse Block
Lithium Battery Pack Fuse (For Models 04042, 04043, and 04046)
Toro Electronic Controller
Key Switch
Parking Brake Latch Switch
Traction Switch
Reel Engage Switch
EZ Turn Switch
EZ Turn Sensor
Speed Control Potentiometer
Main Contactor
CAN-bus Terminator Resistor
Relay (For Models 04042, 04043, 04046 and 04049 fitted with 04069)
Service and Repairs
Electric Motor
Servicing the Electric Motor
Lithium Battery Pack (for Models 04042, 04043, and 04046)
Samsung Lithium Battery Pack (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
Samsung Battery Controller (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
Lithium Battery Pack Charger (for Models 04042, 04043 and 04046)
Lithium Battery Pack Charger (for Models 04042, 04043, 04046 and 04049 fitted with 04069)

Chapter 6 : Chassis and Controls

General Information
Connecting the Lithium Battery Pack
Service and Repairs
Handle Assembly
Replacing the Brake Cable
Replacing the Reel Clutch Cable
Traction and Reel Drive Engagement Lever Assembly
Kickstand
Transport Wheels (Optional)
Rail Kit Wheels (Optional)

Chapter 7 : Cutting Unit

General Information
Cutting Unit Operator’s Manual
Supporting the Cutting Unit when Servicing
Connecting the Lithium Battery Pack
Separating the Cutting Unit from the Traction Unit
Adjustments
Leveling the Rear Roller
Service and Repairs
Backlapping
Bedbar Assembly
Servicing the Bedknife
Servicing the Bedbar Adjuster
Front Roller
Rear Roller
Servicing the Roller
Cutting Unit Assembly
Servicing the Cutting Unit Assembly
Preparing the Reel for Grinding

Chapter 8 : Belt Driven Groomer

General Information
Installation Instructions
Connecting the Lithium Battery Pack
Adjustments
Adjusting the Height, Depth of the Groomer
Service and Repairs
Replacing the Groomer Belt (Forward Rotating Groomer Drive)
Groomer Cover (Counter Rotating Groomer Drive)
Grooming Reel (Forward Rotating Groomer Drive)
Grooming Reel (Counter Rotating Groomer Drive)
Servicing the Grooming Reel
Replacing the Grooming Reel Bearing
Idler Assembly (Forward Rotating Groomer Drive)
Idler Assembly (Counter Rotating Groomer Drive)
Lift Arm Assembly
Groomer Brush

Chapter 9 : Universal Groomer (Optional)

General Information
Installation Instructions
Connecting the Lithium Battery Pack
Service and Repairs
Gear Box Assembly
Idler Assembly
Groomer Reel
Servicing the Groomer Reel
Height Adjuster Assembly
Servicing the Grooming Brush (Optional)
Appendix A: Foldout Drawings
Electrical Drawing Designations
Electrical Schematic-1800, 2100, and 2120 (for Models 04042, 04043, and 04046)
Electrical Schematic-1800, 2100, and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
Wire Harness Drawing-Main-1800, 2100 (for Models 04042 and 04043)
Wire Harness Diagram-Main-1800, 2100 (for Models 04042 and 04043)
Wire Harness Drawing-Main-2120 (for Model 04046)
Wire Harness Diagram-Main-2120 (for Model 04046)
Wire Harness Drawing-Main-1800, 2100 and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
Wire Harness Drawing-Main-1800, 2100 and 2120 (for Models 04042, 04043, 04046 and 04049 fitted with 04069)
Wire Harness-Li Battery-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)
Wire Harness-Li Diagnostic-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)
Wire Harness-Li Adapater-1800, 2100, and 2120 (for Model 04042, 04043 and 04046)