THE MANUAL LIBRARY
Toro Greensmaster 800, 1000, 1600, 2000, 2600 Service Repair Manual
$30.00
Documentation Specifications
| Manufacturer | Toro |
| Applicable Model | Greensmaster 800, 1000, 1600, 2000, 2600 |
| Machine Type | Greens Reel Mowers |
| Documentation | Repair Manual |
| Publication Reference | 96889SL |
| Language | English |
| Format |
Manuals Provided
| Repair Manual | 166 Pages |
For Toro Greensmaster 800, 1000, 1600, 2000, 2600, this reference brings together the listed repair manual material. Start with Chapter 1 – Safety and follow the relevant document section for the task.
What’s Covered Inside
Table of Content – Greensmaster 800, 1000, 1600, 2000, 2600
Title Page
Revision History
Reader Comments
Preface
Chapter 1 – Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Safety and Instruction Decals
Chapter 2 – Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Chapter 3.1 – Kawasaki Engine
Introduction
Operator’s Manual
Specifications
General Information
Filling the Fuel Tank
Fuel Shut-off Valve
Adjustments
Throttle Control Adjustment
Clutch Control Adjustment
Adjusting V-belts
Service and Repairs
Engine Oil
Spark Plug and Ignition Components
Air Cleaner
Fuel Filter
Engine Removal and Installation
Reinstalling the Engine
Lubrication
Kawasaki Engine Service Repair Manual
Chapter 3.2 – Subaru Engine
General Information
Operator’s Manual
Fuel Evaporative Control System
Specifications
Subaru Engine Service Repair Manual
Chapter 3.3 – Honda Engine
General Information
Operator’s Manual
Engine Owner’s Manual
Engine Service Repair Manual
Engine Identification
Fuel Evaporative Control System
Specifications
Service and Repairs
Honda Engine Gearbox Assembly Removal and Installation
Chapter 4 – Traction and Reel Drive Systems
Specifications
General Information
Operator’s Manual
Special Tools
Drum Bushing Tool Kit – TOR4060
Adjustments
Differential Belt Adjustment
Drum Drive Belt Adjustment
Reel Drive Belt Adjustment
Service, Park Brake Adjustment
Service and Repairs
Reel Drive Assembly
Reel Drive Belt Replacement
Reel Drive Idler Pulley and Bearing
Clutch Bearing
Drum Drive Assembly
Drum Drive Belt Replacement
Drum Drive Idler Pulley and Bearing
Differential Axle Pulley and Bearing
Drum Shaft Bearing
Drum Assembly with Bearings (Models 04050, 04052-60000 & Up, and 04060)
Drum Assembly with Bushings (Models 04051 and 04052-50001 to 59999)
Counter Shaft Assembly
Brake Band Replacement
Power Shaft Bearing
Differential Axle Bearing (Countershaft Housing)
Differential Idler and Bearing
Differential Assembly and Pulley
Differential Belt Replacement – Models 04051, 04052, and 04060
Differential Belt Replacement – Model 04050 Only
Lubrication
Chapter 5 – Electrical System
Electrical Schematics and Wire Harnesses
Special Tools
Multimeter
Skin-Over Grease
Spark Tester
Troubleshooting
Starting Problems
Component Testing
Interlock Module and Clutch (Interlock) Switch – No Operator Presence Control
Interlock Module and Clutch (Interlock) Switch – With Operator Presence Control
Ignition System Operation
Igniter (Kawasaki Engine on Machine with Serial Number Below 60465)
Ignition Coil (Kawasaki Engine)
Ignition Coil (Subaru Engine)
Spark Plug
Clutch Interlock Switch (Serial Number Below 280000000)
Clutch Interlock Switch (Serial Number Above 280000000)
Operator Presence Control Switch (Serial Number Below 280000000)
Operator Presence Control Switch (Serial Number Above 280000000)
ON, OFF Switch (Serial Number Above 280000000)
Lighting Coils
Chapter 6 – Controls, Wheels and Accessories
Specifications
General Information
Operator’s Manual
Adjustments
Handle Height Adjustment
Service and Repairs
Handle Assembly
Brake Cable Replacement
Clutch Cable Replacement
Throttle Cable Replacement
Wheels
Kickstand
Chapter 7 – Cutting Unit
Introduction
Specifications
General Information
Operator’s Manual
Grass Basket Installation
Special Tools
Gauge Bar Assembly – P, N 13-8199
Backlapping Brush Assembly – TOR299100
Bedknife Screw Tool – TOR510880
Bearing Replacement Tool Kit – TOR238900A
Diameter, Circumference Measuring Tape – TOR6023
Turf Evaluator Tool – Model 04399
Bedknife Top Angle Indicator and Mount
Troubleshooting
Factors That Can Affect Quality of Cut
Adjustments
Leveling Drum to Reel
Bedknife to Reel Adjustment
Height-of-Cut Adjustment
Grass Shield Height Adjustment
Cutoff Bar Adjustment
Service and Repairs
Backlapping
Lubrication
Bedbar
Bedknife Replacement and Grinding
Reel
Preparing a Reel for Grinding
Roller
Roller Bearing Replacement
Chapter 8 – Grooming Reel Kit
Specifications
General Information
Clutch Engagement, Disengagement
Troubleshooting
Factors Affecting Grooming
Grooming Reel Mechanical Problems
Adjustments
Height, Depth of Grooming Adjustment
Drive Belt Tension Adjustment
Service and Repairs
Reel
Reel Bearing Replacement
Drive Belt Replacement
Clutch Assembly
Frame Assemblies (RH and LH)
Cutting Reel
Lubrication
Use publication 96889SL with the Greensmaster 800, 1000, 1600, 2000, 2600 model details to select the appropriate documentation. Refer to Chapter 1 – Safety within its stated document and equipment scope.
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