Toro Greens Pro 1240, 1260 Service Repair Manual

Manuals: Service Repair Manual

Table of Content – Greens Pro 1240, 1260

Title Page
Revision History
Reader Comments
NOTES:
Preface
Service Procedure Icons

Chapter 1 : Safety

Safety Instructions
Think Safety First
Safety and Instructional Decals

Chapter 2 : Specifications and Maintenance

Specifications
Overall Dimensions
Engine
Hydraulic
Chassis
Torque Specifications
Calculating the Torque Values When Using a Drive-Adapter Wrench
Identifying the Fastener
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
Shop Supplies
Special Tools

Chapter 3 : Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
Gather Information
Evaluate Potential Causes
Assess Performance
Repair
Solution Confirmation
Starting and Operating Problems (machine serial number above 31500000)
General Hydraulic System Problems (GreensPro 1260)
Traction Circuit Problems (GreensPro 1260)

Chapter 4 : Engine

General Information
Operator’s Manual
Engine Owner’s Manual
Engine Service Repair Manual
Engine Identification
Fuel Evaporative Control System
Service and Repairs
Engine

Chapter 5 : Hydraulic System

General Information
Transmission, Hydraulic Pump Service and Repair Manuals
Drive Train Operation
Hydraulic System Components
Hydraulic Hoses
Installing the Hydraulic Hoses and Tubes
Installing the Hydraulic Fittings
Hydraulic Schematic (GreensPro 1260)
Hydraulic Flow Diagrams
GreensPro 1260 Traction Circuit
Testing the Hydraulic System
Testing the Traction Circuit – Hydraulic Pump Charge Pressure Test (GreensPro 1260)
Testing the Traction Circuit – Hydraulic Pump Flow and Relief Pressure Test (GreensPro 1260)
Adjustments
Adjusting the Control Pedal Return to Neutral Mechanism
Service and Repairs
General Precautions for Removing and Installing the Hydraulic System Components
Checking the Hydraulic Lines and Hoses
Flushing the Hydraulic System
Filtering the Closed-Loop Traction Circuit (GreensPro 1260)
Priming the Hydraulic Pump
Charging the Hydraulic System
Hydraulic Tanks
Transmission (GreensPro 1240)
Servicing the Transmission (GreensPro 1240)
Hydraulic Pump (GreensPro 1260)
Servicing the Hydraulic Pump (GreensPro 1260)
Hydraulic Motor (GreensPro 1260)
Servicing the Hydraulic Motor (GreensPro 1260)
HYDRO−GEAR BDR SERVICE AND REPAIR MANUAL
HYDRO−GEAR P SERIES HYDROSTATIC PUMPS SERVICE AND REPAIR MANUAL
PARKER TORQMOTOR SERVICE PROCEDURE

Chapter 6 : Electrical System

General Information
Electrical System
Electrical Schematics and Wire Harness Drawings, Diagrams
Electrical Drawing Designations
Electrical Schematic – GreensPro 1240 (S.N 315000000 up)
Electrical Schematic – GreensPro 1260
GreensPro 1240 (S.N 315000000 up) Wire Harness Drawing – Main
GreensPro 1240 (S.N 315000000 up) Wire Harness Diagram – Main
GreensPro 1260 Wire Harness Drawing – Main (S.N below 407900000)
GreensPro 1260 Wire Harness Diagram – Main (S.N below 407900000)
GreensPro 1260 Wire Harness Drawing – Main (S.N 407900000 to 409400000)
GreensPro 1260 Wire Harness Diagram – Main (S.N 407900000 to 409400000)
GreensPro 1260 Wire Harness Drawing – Main (S.N above 409400000)
GreensPro 1260 Wire Harness Diagram – Main (S.N above 409400000)
GreensPro 1240 Wire Harness – AC Hour Meter (Standard)
GreensPro 1240 Wire Harness – AC Lights Kit (Optional)
GreensPro Wire Harness – Wireless Hour Meter Kit (Optional)
Electrical System Quick Checks
Checking the Operation of the Interlock Switches
Testing the Electrical Components
Interlock Module (machine serial number above 31500000)
Hour Meter
Worklight Switch
Seat Switch (machine serial number above 31500000)
Neutral Switch (machine serial number above 31500000)
Parking Brake Switch (machine serial number above 31500000)

Chapter 7 : Chassis

General Information
Steering Operation
Transport Frame Operation
Adjustments
Adjusting the Steering Linkage
Adjusting the Parking Brake
Adjusting the Tow Bar Height
Auto Hitch Slide
Service and Repairs
Drive Chain Idler Arm (GreensPro 1240)
Motion Control Linkages
Drive Roller (GreensPro 1240)
Servicing the Drive Roller (GreensPro 1240)
Drive Roller (GreensPro 1260)
Servicing the Drive Roller (GreensPro 1260)
Parking Brake (machine serial number above 315000000)
Steering Wheel
Steering Column
Steering Linkage
Steering Rollers
Steering Heads
Servicing the Steering Head (GreensPro 1240)
Servicing the Steering Head (GreensPro 1260)
Transport Wheels and Hubs
Transport Frame
Tow Bar
Transmission Cover