Liebherr R916 Classic Hydraulic Excavator Operators Service Repair Manual

PIN/Type – 1020, 1021, 1086, 1306, 1344
Service Repair Manual: 848 Pages
Operators Manual (SN 27093: 31054)- 391 Pages
Operators Manual (SN 17943: 27092) – 374 Pages
Operators Manual (SN after 31055)- 369 Pages:
PIN/Type – 1301
Service Repair Manual: 772 Pages
Operators Manual (Standard Version, SN 27531: 31406) – 322 Pages
Operators Manual (Facelift Version, SN after 31407): 333 Pages
PIN/Type: 1020, 1021, 1086, 1306, 1344, 1301
Manuals: Operators Manual, Repair Manual

Table of Content – Liebherr R916 Classic Hydraulic Excavator Type 1020, 1021, 1086, 1306, 1344 Manual

Front page
Contents
Introduction
1 General information
1.10: Safety instructions
1.20: Standards and regulations
1.50: Lubricants and operating fluids
1.60: Conservation guidelines
2 Tools
2.01: Special tools for maintenance and repair
2.02: Special tools for Liebherr Diesel engines D 934 / D 936
2.03: Special tool for the hydraulic system
2.06: Special tools for electrical connectors
2.08: Common tools
2.12: Mounting tools for hydraulic cylinders
2.14: Wrench for the slotted nut on the swing gear SAT
2.15: Compression device for brake piston of gear SAT
2.19: Tools for installing the slipring seals
2.25: Tools for the dismantling of the hoist cylinder bolts
3 Technical data / Maintenance guidelines
3.10: Technical data
3.12: Technical data
3.13: Technical data
3.40: Confirming the service
3.50: Control and maintenance chart
3.70: Lubrication chart
4 Engine / Motor
4.10: Technical data for LIEBHERR Engine Type: D 934 S A6
4.26: Installation and check list for Diesel particle filter
4.27: Liebherr Diesel particle filter (accessory kit)
4.40: Datalogger
5 Coupling / Splitterbox
5.10: Coupling
5.30: Pump distribution gear – construction line DPVP
6 Hydraulic system
6.01: Adjustment Check List
6.67: Positive Control system
6.68: Piloting table – Positive Control Classic
6.69: Layout of hydraulic system
6.70: Adjustment guidelines
6.80: Hydraulic Schematics – Components List
6.90: List of hydraulic schematics – Standard executions
7 Hydraulic components
7.01: Hydraulic pump: Removal, installation, Start-up.
7.11: Variable-displacement twin pump DPVP
7.20: Hydraulic motors schedule
7.21: FMF hydraulic fixed displacement motor
7.29: Hydraulic variable displacement motor CMVE 108
7.30: Hydraulic cylinders
7.31: Presentation of the cylinders of the attachments
7.32: Installations for pistons and piston nuts by hydraulic cylinders
7.34: List of the hydraulic cylinders (R 916 Classic)
7.45: Regulating and servo oil unit
7.46: Logical block
7.51: 2-way servo control
7.55: 4-way servo control (working functions)
7.56: Hydraulic pilot control device with 2 pedals and damping system
7.75: 1-way rotary connection
7.78: 6-way rotary connection
7.83: Pressure Relief Valve pilot controlled, with pressure cut in
7.84: Shockless Pressure Relief Valve
8 Electrical system
8.10: Construction of the electrical system
8.20: LIDIS
8.30: Monitoring display V4.57.X and V4.58.X
8.40: Control unit S2
8.80: Component list – Electrical diagrams
8.90: List of electrical diagrams – Standard execution
9 Swing gear
9.10: Swing gear «SAT»
9.20: Swing brake / Positioning brake
10 Swing ring
10.10: Swing ring
11 Travel gear
11.10: Gear types schedule
11.15: Technical data of the travel gears
11.35: Travel gear FAT of construction line P(c)
11.40: Removing and reinstalling the travel gears FAT
11.45: Installation and dismantling of the travel gear motor
11.75: Slipring seals
12 Track components
12.10: Track components of crawler excavators
12.23: List of the track components on R 916 Classic
12.30: Wear on the track components
12.32: Wear limits for chains
12.35: Wear limits for rollers
12.38: Wear limits for guide & sprocket wheels
12.40: Removal, installation of track components
12.51: Spring tension units – technical data
12.55: Spring tension unit preassembled
12.58: Tension unit and guide wheel unit
12.70: Track roller
12.75: Carrier roller (supported on one side)
12.80: Slipring seals
16 Options
16.20: Additional attachment AHS 11 with Tool Control
16.24: Additional attachment AHS 12 with Tool Control
16.28: Rotating device (AS2)
16.30: Refuelling pump
16.40: Overload warning system
16.48: Stick and hoist cylinder shut-down
16.91: List of diagrams
Hydraulic schematic
Electrical schematic
(Page -1)
17 Cab / Heater / Air conditioning system
17.30: Auxiliary heating D5WS
17.50: Heating and air-conditioning system
18 Central lubrication
18.05: The centralized lubrication system
18.30: Research of breakdowns and propositions of solutions
18.51: Lubrication pump
18.61: Progressive distributor SX-E
18.66: Progressive distributor MX-F
18.81: Lube hoses repair instructions